Rework README, Minor changes to function-diagram
- Create actual readme describing the project - Add photo - Change project name - Minor change in function-diagram for section used at website
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jonny
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@ -6,4 +6,4 @@ cmake_minimum_required(VERSION 3.5)
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#set(EXTRA_COMPONENT_DIRS ../esp-idf-lib/components)
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include($ENV{IDF_PATH}/tools/cmake/project.cmake)
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project(cable-length-cutting)
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project(cable-length-cutter)
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102
README.md
102
README.md
@ -1,18 +1,92 @@
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# Hardware
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## connection plan
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See [connection-plan.pdf](connection-plan.pdf)
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# Overview
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Firmware and documentation of a custom built machine that winds and cuts cable to certain lengths.
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Extensive details about this project can be found on the website: [pfusch.zone/cable-length-cutter](https://pfusch.zone/cable-length-cutter)
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<img src="img/cable-length-cutter.jpg" alt="Photo machine" style="width:60%;">
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Photo of the built machine
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## Current Features
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- Measure length using rotary encoder
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- Wind to set length while start-button is pressed
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- Automatic wire cutter
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- Control interface:
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- 2x 7-Segment display showing lengths and notifications
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- Buzzer for acoustic notifications
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- 4 Buttons and Potentiometer for setting the target length
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- Reset and Cut Button
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- Stepper motor controlling a linear axis guiding the cable while winding
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- Store last axis position at shutdown
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# Usage
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# Electrical Details
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For detailed documentation of all electrical aspects, see [connection-plan.pdf](connection-plan.pdf).
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# Printed Parts
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All designed and 3D-printed parts can be found in the [cad/](cad/) folder. These parts were designed using FreeCAD.
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# Components
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## rotary encoder LPD3806-600BM-G5-24C
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- Pulses: 600 p/r (Single-phase 600 pulses /R,Two phase 4 frequency doubling to 2400 pulses)
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- Power source: DC5-24V
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- Shaft: 6*13mm/0.23*0.51"
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- Size: 38*35.5mm/1.49*1.39"
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- Output :AB 2phase output rectangular orthogonal pulse circuit, the output for the NPN open collector output type
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- Maximum mechanical speed: 5000 R / min
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- Response frequency: 0-20KHz
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- Cable length: 1.5 meter
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- size: http://domoticx.com/wp-content/uploads/2020/05/LPD3806-afmetingen.jpg
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- Wires: Green = A phase, white = B phase, red = Vcc power +, black = V0
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### Custom pcb with ESP-32 microcontroller
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See [connection-plan.pdf](connection-plan.pdf)
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### Rotary encoder LPD3806-600BM-G5-24C
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```
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- Pulses: 600 p/r (Single-phase 600 pulses /R,Two phase 4 frequency doubling to 2400 pulses)
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- Power source: DC5-24V
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- Shaft: 6*13mm/0.23*0.51"
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- Size: 38*35.5mm/1.49*1.39"
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- Output :AB 2phase output rectangular orthogonal pulse circuit, the output for the NPN open collector output type
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- Maximum mechanical speed: 5000 R / min
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- Response frequency: 0-20KHz
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- Cable length: 1.5 meter
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- size: http://domoticx.com/wp-content/uploads/2020/05/LPD3806-afmetingen.jpg
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- Wires: Green = A phase, white = B phase, red = Vcc power +, black = V0
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```
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### Variable Frequency Drive T13-400W-12-H
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See [docs/vfd/](docs/vfd/)
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### Stepper-driver TB6600
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See [docs/stepper-driver_TB6600-Manual.pdf](docs/stepper-driver_TB6600-Manual.pdf)
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### Linear Axis with Nema-12 28HB40 Stepper
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See [connection-plan.pdf](connection-plan.pdf)
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# Installation
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For this project **ESP-IDF v4.4.4** is required (with other versions it might not compile)
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```bash
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#download esp-idf
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yay -S esp-idf #alternatively clone the esp-idf repository from github
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#run installation script in installed folder
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/opt/esp-idf/install.sh
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```
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# Build
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### Set up environment
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```bash
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source /opt/esp-idf/export.sh
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```
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(run once per terminal)
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### Compile
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```bash
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cd board_single
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idf.py build
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```
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# Flash
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- connect FTDI programmer to board (VCC to VCC; TX to RX; RX to TX)
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- press REST and BOOT button
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- release RESET button (keep pressing boot)
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- run flash command:
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```bash
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idf.py flash
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```
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@ -1,6 +1,6 @@
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<root>
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@ -25,7 +25,7 @@
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<mxCell id="Jo9Ue6hLqtK935TEgpBK-28" value="SW_RESET.state" style="rhombus;whiteSpace=wrap;html=1;" parent="E9gbP4vXqY4O4zoDVCtS-22" vertex="1">
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@ -205,7 +205,7 @@
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@ -230,11 +230,11 @@
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<mxCell id="E9gbP4vXqY4O4zoDVCtS-5" value="<font color="#990000">todo: <br><div style="">- reverse when target exceeded?</div><br></font>" style="text;html=1;strokeColor=none;fillColor=none;align=left;verticalAlign=middle;whiteSpace=wrap;rounded=0;fontColor=#0000FF;labelBackgroundColor=#FFFFFF;" parent="E9gbP4vXqY4O4zoDVCtS-33" vertex="1">
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@ -348,13 +348,13 @@
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<mxCell id="Jo9Ue6hLqtK935TEgpBK-25" value="<font color="#0000ff">start counting (no motor)<br>(pull and attach wire manually to spool)</font>" style="text;html=1;strokeColor=none;fillColor=none;align=center;verticalAlign=middle;whiteSpace=wrap;rounded=0;labelBackgroundColor=#FFFFFF;" parent="E9gbP4vXqY4O4zoDVCtS-33" vertex="1">
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<mxCell id="Avus2w3zFXZjXSa-NAtZ-34" value="<font color="#0000ff">manually control the motor via preset buttons and potentiometer<br></font>" style="text;html=1;strokeColor=none;fillColor=none;align=center;verticalAlign=middle;whiteSpace=wrap;rounded=0;labelBackgroundColor=#FFFFFF;" parent="E9gbP4vXqY4O4zoDVCtS-33" vertex="1">
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@ -362,24 +362,6 @@
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@ -417,15 +399,15 @@
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@ -501,8 +483,8 @@
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<mxCell id="mQTKtX7dmJeWt0bXEoog-30" value="<span style="color: rgb(0, 0, 0); font-family: Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: center; text-indent: 0px; text-transform: none; widows: 2; word-spacing: 0px; -webkit-text-stroke-width: 0px; background-color: rgb(255, 255, 255); text-decoration-thickness: initial; text-decoration-style: initial; text-decoration-color: initial; float: none; display: inline !important;">cutter_isRunning() == false</span>" style="edgeStyle=orthogonalEdgeStyle;rounded=0;orthogonalLoop=1;jettySize=auto;html=1;exitX=0.5;exitY=1;exitDx=0;exitDy=0;entryX=0.5;entryY=0;entryDx=0;entryDy=0;endArrow=classic;endFill=1;" parent="E9gbP4vXqY4O4zoDVCtS-33" source="mQTKtX7dmJeWt0bXEoog-1" target="mQTKtX7dmJeWt0bXEoog-29" edge="1">
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||||
<mxGeometry relative="1" as="geometry" />
|
||||
@ -516,14 +498,8 @@
|
||||
<mxCell id="mQTKtX7dmJeWt0bXEoog-4" value="cutter_start()" style="rounded=1;whiteSpace=wrap;html=1;" parent="E9gbP4vXqY4O4zoDVCtS-33" vertex="1">
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||||
<mxGeometry x="199.5" y="1255" width="135" height="30" as="geometry" />
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||||
</mxCell>
|
||||
<mxCell id="mQTKtX7dmJeWt0bXEoog-9" value="<font color="#990000">todo: <br></font><span style="color: rgb(153, 0, 0);">- ability to CANCEL cutting</span><font color="#990000"><br>- e.g.&nbsp;</font><span style="color: rgb(153, 0, 0);">cancel when buttons released?</span>" style="text;html=1;strokeColor=none;fillColor=none;align=left;verticalAlign=middle;whiteSpace=wrap;rounded=0;fontColor=#0000FF;labelBackgroundColor=#FFFFFF;" parent="E9gbP4vXqY4O4zoDVCtS-33" vertex="1">
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<mxGeometry x="349.75" y="1320" width="229" height="45" as="geometry" />
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||||
</mxCell>
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||||
<mxCell id="mQTKtX7dmJeWt0bXEoog-28" value="<font color="#990000">todo:require reset switch to be able to start again?<br></font>" style="text;html=1;strokeColor=none;fillColor=none;align=left;verticalAlign=middle;whiteSpace=wrap;rounded=0;fontColor=#0000FF;labelBackgroundColor=#FFFFFF;" parent="E9gbP4vXqY4O4zoDVCtS-33" vertex="1">
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<mxGeometry x="77" y="1115" width="91.5" height="45" as="geometry" />
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||||
</mxCell>
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||||
<mxCell id="mQTKtX7dmJeWt0bXEoog-29" value="lengthNow = 0" style="rounded=1;whiteSpace=wrap;html=1;" parent="E9gbP4vXqY4O4zoDVCtS-33" vertex="1">
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<mxGeometry x="224.5" y="1430" width="85" height="30" as="geometry" />
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||||
<mxCell id="mQTKtX7dmJeWt0bXEoog-29" value="lengthNow = 0<br>guide_moveToZero()" style="rounded=1;whiteSpace=wrap;html=1;" parent="E9gbP4vXqY4O4zoDVCtS-33" vertex="1">
|
||||
<mxGeometry x="206.75" y="1435" width="120.5" height="40" as="geometry" />
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||||
</mxCell>
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||||
<mxCell id="1-PaxUM0a53oYDua-TxR-4" value="delay passed" style="edgeStyle=orthogonalEdgeStyle;rounded=0;orthogonalLoop=1;jettySize=auto;html=1;exitX=0.5;exitY=1;exitDx=0;exitDy=0;entryX=0.5;entryY=0;entryDx=0;entryDy=0;" parent="E9gbP4vXqY4O4zoDVCtS-33" source="1-PaxUM0a53oYDua-TxR-1" target="mQTKtX7dmJeWt0bXEoog-4" edge="1">
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<mxGeometry relative="1" as="geometry" />
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||||
@ -534,14 +510,62 @@
|
||||
<mxCell id="1-PaxUM0a53oYDua-TxR-1" value="state:<br>AUTO_CUT_WAITING" style="rounded=0;whiteSpace=wrap;html=1;fontStyle=1" parent="E9gbP4vXqY4O4zoDVCtS-33" vertex="1">
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<mxGeometry x="195.75" y="1135" width="142.5" height="60" as="geometry" />
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</mxCell>
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||||
<mxCell id="1-PaxUM0a53oYDua-TxR-3" value="indicate cut pending on display<br>beep countdown<br>blink lamp" style="rounded=1;whiteSpace=wrap;html=1;" parent="E9gbP4vXqY4O4zoDVCtS-33" vertex="1">
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||||
<mxCell id="1-PaxUM0a53oYDua-TxR-3" value="indicate cut pending on display<br>beep countdown<br>blink lamp" style="rounded=1;whiteSpace=wrap;html=1;align=center;" parent="E9gbP4vXqY4O4zoDVCtS-33" vertex="1">
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<mxGeometry x="395" y="1142.5" width="185" height="45" as="geometry" />
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||||
</mxCell>
|
||||
<mxCell id="1-PaxUM0a53oYDua-TxR-7" value="AUTO_CUT_WAITING" style="edgeStyle=orthogonalEdgeStyle;rounded=0;orthogonalLoop=1;jettySize=auto;html=1;exitX=0.5;exitY=1;exitDx=0;exitDy=0;" parent="E9gbP4vXqY4O4zoDVCtS-33" source="1-PaxUM0a53oYDua-TxR-6" target="1-PaxUM0a53oYDua-TxR-3" edge="1">
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<mxGeometry relative="1" as="geometry" />
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<mxCell id="u4D9dyohbDwP2OhtFbo0-1" style="edgeStyle=orthogonalEdgeStyle;rounded=0;orthogonalLoop=1;jettySize=auto;html=1;exitX=0.5;exitY=1;exitDx=0;exitDy=0;entryX=1.008;entryY=0.119;entryDx=0;entryDy=0;entryPerimeter=0;strokeColor=#999999;" edge="1" parent="E9gbP4vXqY4O4zoDVCtS-33" source="aTO7ynV6Y0lAHxoPAONt-63" target="Jo9Ue6hLqtK935TEgpBK-18">
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<mxGeometry relative="1" as="geometry">
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<Array as="points">
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<mxPoint x="469" y="745" />
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<mxPoint x="555" y="745" />
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<mxPoint x="555" y="651" />
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</Array>
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</mxGeometry>
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</mxCell>
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<mxCell id="1-PaxUM0a53oYDua-TxR-6" value="main loop" style="shape=hexagon;perimeter=hexagonPerimeter2;whiteSpace=wrap;html=1;fixedSize=1;fillColor=#f8cecc;strokeColor=#b85450;" parent="E9gbP4vXqY4O4zoDVCtS-33" vertex="1">
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<mxGeometry x="448" y="1080" width="79" height="28.5" as="geometry" />
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<mxCell id="u4D9dyohbDwP2OhtFbo0-2" style="edgeStyle=orthogonalEdgeStyle;rounded=0;orthogonalLoop=1;jettySize=auto;html=1;exitX=0.5;exitY=1;exitDx=0;exitDy=0;entryX=1.004;entryY=0.1;entryDx=0;entryDy=0;entryPerimeter=0;strokeColor=#999999;" edge="1" parent="E9gbP4vXqY4O4zoDVCtS-33" source="Avus2w3zFXZjXSa-NAtZ-4" target="Jo9Ue6hLqtK935TEgpBK-21">
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<mxGeometry relative="1" as="geometry">
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<Array as="points">
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<mxPoint x="469" y="497" />
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<mxPoint x="545" y="497" />
|
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<mxPoint x="545" y="440" />
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||||
</Array>
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||||
</mxGeometry>
|
||||
</mxCell>
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||||
<mxCell id="u4D9dyohbDwP2OhtFbo0-3" style="edgeStyle=orthogonalEdgeStyle;rounded=0;orthogonalLoop=1;jettySize=auto;html=1;exitX=0.5;exitY=1;exitDx=0;exitDy=0;entryX=1.002;entryY=0.144;entryDx=0;entryDy=0;entryPerimeter=0;strokeColor=#999999;" edge="1" parent="E9gbP4vXqY4O4zoDVCtS-33" source="aTO7ynV6Y0lAHxoPAONt-55" target="Jo9Ue6hLqtK935TEgpBK-19">
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<mxGeometry relative="1" as="geometry">
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<Array as="points">
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<mxPoint x="469" y="908" />
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<mxPoint x="469" y="925" />
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<mxPoint x="550" y="925" />
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<mxPoint x="550" y="828" />
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</Array>
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</mxGeometry>
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</mxCell>
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<mxCell id="u4D9dyohbDwP2OhtFbo0-4" style="edgeStyle=orthogonalEdgeStyle;rounded=0;orthogonalLoop=1;jettySize=auto;html=1;exitX=0.5;exitY=1;exitDx=0;exitDy=0;entryX=0.91;entryY=0.003;entryDx=0;entryDy=0;entryPerimeter=0;strokeColor=#999999;" edge="1" parent="E9gbP4vXqY4O4zoDVCtS-33" source="1-PaxUM0a53oYDua-TxR-3" target="1-PaxUM0a53oYDua-TxR-1">
|
||||
<mxGeometry relative="1" as="geometry">
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<Array as="points">
|
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<mxPoint x="487" y="1208" />
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||||
<mxPoint x="600" y="1208" />
|
||||
<mxPoint x="600" y="1115" />
|
||||
<mxPoint x="325" y="1115" />
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||||
</Array>
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||||
</mxGeometry>
|
||||
</mxCell>
|
||||
<mxCell id="u4D9dyohbDwP2OhtFbo0-5" style="edgeStyle=orthogonalEdgeStyle;rounded=0;orthogonalLoop=1;jettySize=auto;html=1;exitX=1;exitY=0.75;exitDx=0;exitDy=0;entryX=1;entryY=0.25;entryDx=0;entryDy=0;strokeColor=#999999;" edge="1" parent="E9gbP4vXqY4O4zoDVCtS-33" source="mQTKtX7dmJeWt0bXEoog-1" target="mQTKtX7dmJeWt0bXEoog-1">
|
||||
<mxGeometry relative="1" as="geometry">
|
||||
<Array as="points">
|
||||
<mxPoint x="365" y="1370" />
|
||||
<mxPoint x="365" y="1340" />
|
||||
</Array>
|
||||
</mxGeometry>
|
||||
</mxCell>
|
||||
<mxCell id="u4D9dyohbDwP2OhtFbo0-6" style="edgeStyle=orthogonalEdgeStyle;rounded=0;orthogonalLoop=1;jettySize=auto;html=1;exitX=1;exitY=0.75;exitDx=0;exitDy=0;entryX=1;entryY=0.25;entryDx=0;entryDy=0;fontColor=#999999;strokeColor=#999999;" edge="1" parent="E9gbP4vXqY4O4zoDVCtS-33" source="Jo9Ue6hLqtK935TEgpBK-20" target="Jo9Ue6hLqtK935TEgpBK-20">
|
||||
<mxGeometry relative="1" as="geometry">
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<Array as="points">
|
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<mxPoint x="365" y="1014" />
|
||||
<mxPoint x="365" y="984" />
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||||
</Array>
|
||||
</mxGeometry>
|
||||
</mxCell>
|
||||
<mxCell id="E9gbP4vXqY4O4zoDVCtS-37" value="rotary encoder (control.cpp)" style="swimlane;labelBackgroundColor=none;fontColor=#000000;" parent="1" vertex="1">
|
||||
<mxGeometry x="1245" y="1415" width="590" height="215" as="geometry" />
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||||
@ -787,9 +811,10 @@
|
||||
<mxGeometry x="-0.5375" relative="1" as="geometry">
|
||||
<mxPoint x="85" y="1120" as="targetPoint" />
|
||||
<Array as="points">
|
||||
<mxPoint x="85" y="1470" />
|
||||
<mxPoint x="85" y="1480" />
|
||||
</Array>
|
||||
<mxPoint x="1" as="offset" />
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||||
<mxPoint x="231.5" y="1520" as="sourcePoint" />
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||||
</mxGeometry>
|
||||
</mxCell>
|
||||
<mxCell id="1-PaxUM0a53oYDua-TxR-8" style="edgeStyle=orthogonalEdgeStyle;rounded=0;orthogonalLoop=1;jettySize=auto;html=1;exitX=0.25;exitY=1;exitDx=0;exitDy=0;endArrow=oval;endFill=1;" parent="1" source="1-PaxUM0a53oYDua-TxR-1" edge="1">
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||||
@ -801,7 +826,7 @@
|
||||
</Array>
|
||||
</mxGeometry>
|
||||
</mxCell>
|
||||
<mxCell id="1-PaxUM0a53oYDua-TxR-9" value="SW_RESET<br>SW_CUT<br>!SW_AUTO_CUT" style="edgeLabel;html=1;align=center;verticalAlign=middle;resizable=0;points=[];" parent="1-PaxUM0a53oYDua-TxR-8" vertex="1" connectable="0">
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||||
<mxCell id="1-PaxUM0a53oYDua-TxR-9" value="any button<br>event" style="edgeLabel;html=1;align=center;verticalAlign=middle;resizable=0;points=[];" parent="1-PaxUM0a53oYDua-TxR-8" vertex="1" connectable="0">
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||||
<mxGeometry x="-0.1235" y="2" relative="1" as="geometry">
|
||||
<mxPoint x="-22" y="-2" as="offset" />
|
||||
</mxGeometry>
|
||||
|
||||
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BIN
img/cable-length-cutter.jpg
Normal file
BIN
img/cable-length-cutter.jpg
Normal file
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|
After Width: | Height: | Size: 546 KiB |
3
img/panel-layout.svg
Normal file
3
img/panel-layout.svg
Normal file
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|
After Width: | Height: | Size: 348 KiB |
Loading…
x
Reference in New Issue
Block a user