Merge branch 'display'

- merge display branch with outsourced and reworked display code
- resolve merge conflict caused by new ENCODER_TEST feature in main

main/config.hpp

@@ -11,11 +11,11 @@ extern "C" {
 //===================================
 //4x stepper mosfet outputs for VFD
 #define GPIO_VFD_FWD GPIO_NUM_4     //ST4
-#define GPIO_VFD_D0 GPIO_NUM_16     //ST3
-#define GPIO_VFD_D1 GPIO_NUM_2      //ST2
-#define GPIO_VFD_D2 GPIO_NUM_15     //ST1
+#define GPIO_VFD_REV GPIO_NUM_16    //ST3
+#define GPIO_VFD_D0 GPIO_NUM_2      //ST2
+#define GPIO_VFD_D1 GPIO_NUM_15     //ST1
+//#define GPIO_VFD_D2 GPIO_NUM_15     //ST1 (D2 only used with 7.5kw vfd)
 
-#define GPIO_VFD_REV GPIO_NUM_18    //mos1
 #define GPIO_MOS2 GPIO_NUM_5        //mos2
 #define GPIO_RELAY GPIO_NUM_13
 #define GPIO_BUZZER GPIO_NUM_12
@@ -56,9 +56,14 @@ extern "C" {
 #define ENABLE_HALF_STEPS false  // Set to true to enable tracking of rotary encoder at half step resolution
 #define FLIP_DIRECTION    false  // Set to true to reverse the clockwise/counterclockwise sense
 
-//#define MEASURING_ROLL_DIAMETER 44 //roll v2 glued
-#define MEASURING_ROLL_DIAMETER 86.6 //roll v3 large
-#define PI 3.14159265358979323846
+//--------------------------
+//------ calibration -------
+//--------------------------
+//use encoder test for calibration and calculate STEPS_PER_METER
+//#define ENCODER_TEST //show encoder count instead of converted meters
+#define STEPS_PER_METER 2127 //roll-v3-gummi-86.6mm - d=89.8mm
+//#define MEASURING_ROLL_DIAMETER 86.6 //roll v3 large
+//#define PI 3.14159265358979323846
 
 
 

main/control.cpp

@@ -70,6 +70,8 @@ int lengthTarget = 3000; //target length in mm
 int lengthRemaining = 0; //(target - now) length needed for reaching the target
 int potiRead = 0; //voltage read from adc
 uint32_t timestamp_motorStarted = 0; //timestamp winding started
+                                     
+int lengthBeeped = 0; //only beep once per meter during encoder test
 
 
 //===== change State =====
@@ -186,7 +188,8 @@ void task_control(void *pvParameter)
         // Poll current position and direction
         rotary_encoder_get_state(&encoder, &encoderState);
         //--- calculate distance ---
-        lengthNow = (float)encoderState.position * (MEASURING_ROLL_DIAMETER * PI) / 600; //TODO dont calculate constant factor every time FIXME: ROUNDING ISSUE float-int?
+        //lengthNow = (float)encoderState.position * (MEASURING_ROLL_DIAMETER * PI) / 600; //TODO dont calculate constant factor every time FIXME: ROUNDING ISSUE float-int?
+        lengthNow = (float)encoderState.position * 1000 / STEPS_PER_METER;
 
 
 
@@ -353,6 +356,30 @@ void task_control(void *pvParameter)
 
 
 
+        //--------------------------
+        //------ encoder test ------
+        //--------------------------
+#ifdef ENCODER_TEST
+        //run display handle functions
+        displayTop.handle();
+        displayBot.handle();
+        //-- show encoder steps on display1 ---
+        sprintf(buf_disp1, "EN %05d", encoderState.position); //count
+        displayTop.showString(buf_disp1);
+        //--- show converted distance on display2 ---
+        sprintf(buf_disp2, "Met %5.3f", (float)lengthNow/1000); //m
+        displayBot.showString(buf_disp2);
+        //--- beep every 1m ---
+        //note: only works precicely in forward/positive direction
+        if (lengthNow % 1000 < 50) { //with tolerance in case of missed exact value
+            if (fabs(lengthNow - lengthBeeped) >= 900) { //dont beep multiple times at same meter
+                //TODO: add case for reverse direction. currently beeps 0.1 too early
+                buzzer.beep(1, 400, 100 );
+                lengthBeeped = lengthNow;
+            }
+        }
+#else
+
         //--------------------------
         //-------- display1 --------
         //--------------------------
@@ -389,6 +416,8 @@ void task_control(void *pvParameter)
         }
 
 
+#endif
+        
         //TODO: blink disp2 when set button pressed
         //TODO: blink disp2 when preset button pressed (exept manual mode)
         //TODO: write "MAN CTL" to disp2 when in manual mode

main/main.cpp

@@ -30,7 +30,7 @@ void init_gpios(){
     gpio_configure_output(GPIO_VFD_FWD);
     gpio_configure_output(GPIO_VFD_D0);
     gpio_configure_output(GPIO_VFD_D1);
-    gpio_configure_output(GPIO_VFD_D2);
+    //gpio_configure_output(GPIO_VFD_D2); only used with 7.5kw vfd
     //2x power mosfets
     gpio_configure_output(GPIO_VFD_REV);
     gpio_configure_output(GPIO_MOS2);

main/vfd.cpp

@@ -77,12 +77,13 @@ void vfd_setSpeedLevel(uint8_t levelNew){
     //7   1  1  1   70
 
     //limit to 7
-    if (level > 7) {
-        level = 7;
+    if (level > 3) {
+        level = 3;
     }
 
     //variables for logging the pin state
-    bool D0, D1, D2;
+    //bool D0, D1, D2;
+    bool D0, D1;
 
     //set output state according to corresponding bit state
     if CHECK_BIT(level, 0) {
@@ -101,14 +102,15 @@ void vfd_setSpeedLevel(uint8_t levelNew){
         gpio_set_level(GPIO_VFD_D1, 0);        
     }
 
-    if CHECK_BIT(level, 2) {
-        D2 = true;
-        gpio_set_level(GPIO_VFD_D2, 1);        
-    } else {
-        D2 = false;
-        gpio_set_level(GPIO_VFD_D2, 0);        
-    }
+//    if CHECK_BIT(level, 2) {
+//        D2 = true;
+//        gpio_set_level(GPIO_VFD_D2, 1);        
+//    } else {
+//        D2 = false;
+//        gpio_set_level(GPIO_VFD_D2, 0);        
+//    }
 
     //log pin state
-    ESP_LOGI(TAG, " - pin state: D2=%i, D1=%i, D0=%i", (int)D2, (int)D1, (int)D0);
+    //ESP_LOGI(TAG, " - pin state: D2=%i, D1=%i, D0=%i", (int)D2, (int)D1, (int)D0);
+    ESP_LOGI(TAG, " - pin state: D1=%i, D0=%i", (int)D1, (int)D0);
 }

main/vfd.hpp

@@ -19,5 +19,5 @@ extern const char* vfd_directionStr[2];
 //function for setting the state and optional direction of the motor: on/off, FWD/REV (default FWD)
 void vfd_setState(bool stateNew, vfd_direction_t direction = FWD);
 
-//function for setting the speed level (1-7)
+//function for setting the speed level (0-3)
 void vfd_setSpeedLevel(uint8_t levelNew = 0);