interface-board: Optimize holes, Add text, Add G-code

pi-interface-board_v1.0/pcb2gcode/millproject

@@ -7,17 +7,25 @@
 # https://ncviewer.com/
 
 
+# notes about kicad export:
+# - dont tick "use gerber X2 format (recommended)" to prevent many unsupported warnings
+# - dont tick unnecessary plot xx options e.g. "plot footprint text" it might cause hangup
+# - if oval holes are present select "Use alternative drill mode" option in generate drill files menu
+
+
 # === CONFIG ===
 # Configuration file generated by pcb2gcodeGUI version 0.1 on Wed Apr 6 15:40:16 2022
 # stopped using gui and customized parameters manually since then...
-back=../export/pi-interface-board_v1.0-B_Cu.gbr
-front=../export/pi-interface-board_v1.0-F_Cu.gbr
-outline=../export/pi-interface-board_v1.0-Edge_Cuts.gbr
-#note: running for each drill file separately and merging the gcode manually (4 mounting holes are in a separate gerber file)
-drill=../export/pi-interface-board_v1.0-PTH.drl
-#drill=../export/pi-interface-board_v1.0-NPTH.drl
 
-output-dir=./out
+
+#note: in/out filepaths are added by the run-pcb2gcode.sh script now, thus commented out here:
+  #back=../export/V2.1_board-ecar_isolated-B_Cu.gbr
+  #front=../export/V2.1_board-ecar_isolated-F_Cu.gbr
+  #outline=../export/V2.1_board-ecar_isolated-Edge_Cuts.gbr
+  ##note: running for each drill file separately and merging the gcode manually (4 mounting holes are in a separate gerber file)
+  #drill=../export/V2.1_board-ecar_isolated-PTH.drl
+  ##drill=../export/V2.1_board-ecar_isolated-NPTH.drl
+  #output-dir=./out
 
 # Common options
 metric=true
@@ -39,9 +47,12 @@ zsafe=2.6000 #head mounting screw=1.8 #3mm to be able to cross mounting screws
 extra-passes=0
 mill-feed=400 #default 600mm/min
 mill-speed=20000
-offset=0.400 #intentional bigger offset than necessary, using 0.4 there were almost no small strips beeing left over between insolation lines.
+offset=0.49 #intentional bigger offset than necessary, using 0.4 there were almost no small strips beeing left over between insolation lines.
 voronoi=false
-zwork=-0.2000 #usin 60degree cutter resulted in ~0.42mm line
+#zwork=-0.2000 #using 60degree cutter resulted in ~0.42mm line
+#zwork=-0.300 #using 45degree cutter resulted in ~0.4mm line
+#zwork=-0.400 #using 30degree cutter calculates to ~0.2mm line
+zwork=-0.300
 
 # Drill options
 drill-feed=200
@@ -52,20 +63,20 @@ milldrill=false
 nog81=false
 nog91-1=true
 onedrill=false
-zdrill=-1.900 #1.75 slightly too short
+zdrill=-1.950 #1.75 slightly too short
-drills-available=0.8, 1, 1.2, 1.5, 2, 3
+drills-available=0.8, 1, 1.5, 2, 3
 
 # Outline options
 bridges=1.0000
-bridgesnum=2
+bridgesnum=3
 cut-feed=200
 cut-infeed=0.5000
 cut-side=back
-cut-speed=10000
+cut-speed=20000
 cut-vertfeed=60
 cutter-diameter=1.0000
 fill-outline=true
-zbridges=-0.6000
+zbridges=-0.9000
 zcut=-1.9000 #actual: 1.7
 
 # Autoleveller options

pi-interface-board_v1.0/pcb2gcode/out/drill.ngc

@@ -0,0 +1,747 @@
+( pcb2gcode 2.5.0 )
+( Software-independent Gcode )
+
+( This file uses 3 drill bit sizes. )
+( Bit sizes: [0.8mm] [1mm] [1.5mm] )
+
+G94       (Millimeters per minute feed rate.)
+G21       (Units == Millimeters.)
+G90       (Absolute coordinates.)
+G00 S20000     (RPM spindle speed.)
+
+G00 Z30.00000 (Retract)
+T1
+M5      (Spindle stop.)
+G04 P1.00000
+(MSG, Change tool bit to drill size 0.8mm)
+M6      (Tool change.)
+M0      (Temporary machine stop.)
+M3      (Spindle on clockwise.)
+G0 Z2.60000
+G04 P1.00000
+
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+G80
+
+G00 Z30.00000 (Retract)
+T4
+M5      (Spindle stop.)
+G04 P1.00000
+(MSG, Change tool bit to drill size 1mm)
+M6      (Tool change.)
+M0      (Temporary machine stop.)
+M3      (Spindle on clockwise.)
+G0 Z2.60000
+G04 P1.00000
+
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pi-interface-board_v1.0/pcb2gcode/out/npth.ngc

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+G04 P1.000000
+M9      (Coolant off.)
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pi-interface-board_v1.0/pcb2gcode/out/outline.ngc

@@ -0,0 +1,241 @@
+( pcb2gcode 2.5.0 )
+( Software-independent Gcode )
+
+G94 ( Millimeters per minute feed rate. )
+G21 ( Units == Millimeters. )
+
+G90 ( Absolute coordinates. )
+G00 S20000 ( RPM spindle speed. )
+G64 P0.05000 ( set maximum deviation from commanded toolpath )
+G01 F200.00000 ( Feedrate. )
+
+
+G00 Z30.00000 (Retract to tool change height)
+T1
+M5      (Spindle stop.)
+G04 P1.00000 (Wait for spindle to stop)
+(MSG, Change tool bit to cutter diameter 1.00000mm)
+M6      (Tool change.)
+M0      (Temporary machine stop.)
+M3 ( Spindle on clockwise. )
+G04 P1.00000 (Wait for spindle to get up to speed)
+G04 P0 ( dwell for no time -- G64 should not smooth over this point )
+G00 Z2.60000 ( retract )
+
+G00 X-0.52496 Y1.02500 ( rapid move to begin. )
+G01 Z-0.47500 F60.00000 ( plunge. )
+G04 P0 ( dwell for no time -- G64 should not smooth over this point )
+G01 F200.00000
+G01 X-0.52496 Y51.35850
+G01 X-0.52496 Y53.35850
+G01 X-0.52496 Y103.69201
+G01 X-0.53459 Y103.78957
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+G01 X-0.60924 Y103.96980
+G01 X-0.67142 Y104.04557
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+G01 X-1.02498 Y104.19203
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+G01 X-83.04099 Y104.19203
+G01 X-163.05699 Y104.19203
+G01 X-163.15453 Y104.18240
+G01 X-163.24833 Y104.15395
+G01 X-163.33477 Y104.10775
+G01 X-163.41054 Y104.04557
+G01 X-163.47272 Y103.96980
+G01 X-163.51892 Y103.88337
+G01 X-163.54737 Y103.78957
+G01 X-163.55699 Y103.69201
+G01 X-163.55699 Y1.02500
+G01 X-163.54737 Y0.92747
+G01 X-163.51892 Y0.83366
+G01 X-163.47272 Y0.74723
+G01 X-163.41054 Y0.67146
+G01 X-163.33477 Y0.60928
+G01 X-163.24833 Y0.56308
+G01 X-163.15453 Y0.53463
+G01 X-163.05699 Y0.52500
+G01 X-83.04099 Y0.52500
+G01 X-81.04099 Y0.52500
+G01 X-1.02498 Y0.52500
+G01 X-0.92742 Y0.53463
+G01 X-0.83362 Y0.56308
+G01 X-0.74718 Y0.60928
+G01 X-0.67142 Y0.67146
+G01 X-0.60924 Y0.74723
+G01 X-0.56303 Y0.83366
+G01 X-0.53459 Y0.92747
+G01 X-0.52496 Y1.02500
+G01 Z-0.95000 F60.00000 ( plunge. )
+G04 P0 ( dwell for no time -- G64 should not smooth over this point )
+G01 F200.00000
+G01 X-0.52496 Y51.35850
+G00 Z-0.90000
+G01 X-0.52496 Y53.35850
+G01 Z-0.95000 F60.00000
+G01 F200.00000
+G01 X-0.52496 Y103.69201
+G01 X-0.53459 Y103.78957
+G01 X-0.56303 Y103.88337
+G01 X-0.60924 Y103.96980
+G01 X-0.67142 Y104.04557
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+G01 X-0.83362 Y104.15395
+G01 X-0.92742 Y104.18240
+G01 X-1.02498 Y104.19203
+G01 X-81.04099 Y104.19203
+G00 Z-0.90000
+G01 X-83.04099 Y104.19203
+G01 Z-0.95000 F60.00000
+G01 F200.00000
+G01 X-163.05699 Y104.19203
+G01 X-163.15453 Y104.18240
+G01 X-163.24833 Y104.15395
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+G01 X-163.55699 Y1.02500
+G01 X-163.54737 Y0.92747
+G01 X-163.51892 Y0.83366
+G01 X-163.47272 Y0.74723
+G01 X-163.41054 Y0.67146
+G01 X-163.33477 Y0.60928
+G01 X-163.24833 Y0.56308
+G01 X-163.15453 Y0.53463
+G01 X-163.05699 Y0.52500
+G01 X-83.04099 Y0.52500
+G00 Z-0.90000
+G01 X-81.04099 Y0.52500
+G01 Z-0.95000 F60.00000
+G01 F200.00000
+G01 X-1.02498 Y0.52500
+G01 X-0.92742 Y0.53463
+G01 X-0.83362 Y0.56308
+G01 X-0.74718 Y0.60928
+G01 X-0.67142 Y0.67146
+G01 X-0.60924 Y0.74723
+G01 X-0.56303 Y0.83366
+G01 X-0.53459 Y0.92747
+G01 X-0.52496 Y1.02500
+G01 Z-1.42500 F60.00000 ( plunge. )
+G04 P0 ( dwell for no time -- G64 should not smooth over this point )
+G01 F200.00000
+G01 X-0.52496 Y51.35850
+G00 Z-0.90000
+G01 X-0.52496 Y53.35850
+G01 Z-1.42500 F60.00000
+G01 F200.00000
+G01 X-0.52496 Y103.69201
+G01 X-0.53459 Y103.78957
+G01 X-0.56303 Y103.88337
+G01 X-0.60924 Y103.96980
+G01 X-0.67142 Y104.04557
+G01 X-0.74718 Y104.10775
+G01 X-0.83362 Y104.15395
+G01 X-0.92742 Y104.18240
+G01 X-1.02498 Y104.19203
+G01 X-81.04099 Y104.19203
+G00 Z-0.90000
+G01 X-83.04099 Y104.19203
+G01 Z-1.42500 F60.00000
+G01 F200.00000
+G01 X-163.05699 Y104.19203
+G01 X-163.15453 Y104.18240
+G01 X-163.24833 Y104.15395
+G01 X-163.33477 Y104.10775
+G01 X-163.41054 Y104.04557
+G01 X-163.47272 Y103.96980
+G01 X-163.51892 Y103.88337
+G01 X-163.54737 Y103.78957
+G01 X-163.55699 Y103.69201
+G01 X-163.55699 Y1.02500
+G01 X-163.54737 Y0.92747
+G01 X-163.51892 Y0.83366
+G01 X-163.47272 Y0.74723
+G01 X-163.41054 Y0.67146
+G01 X-163.33477 Y0.60928
+G01 X-163.24833 Y0.56308
+G01 X-163.15453 Y0.53463
+G01 X-163.05699 Y0.52500
+G01 X-83.04099 Y0.52500
+G00 Z-0.90000
+G01 X-81.04099 Y0.52500
+G01 Z-1.42500 F60.00000
+G01 F200.00000
+G01 X-1.02498 Y0.52500
+G01 X-0.92742 Y0.53463
+G01 X-0.83362 Y0.56308
+G01 X-0.74718 Y0.60928
+G01 X-0.67142 Y0.67146
+G01 X-0.60924 Y0.74723
+G01 X-0.56303 Y0.83366
+G01 X-0.53459 Y0.92747
+G01 X-0.52496 Y1.02500
+G01 Z-1.90000 F60.00000 ( plunge. )
+G04 P0 ( dwell for no time -- G64 should not smooth over this point )
+G01 F200.00000
+G01 X-0.52496 Y51.35850
+G00 Z-0.90000
+G01 X-0.52496 Y53.35850
+G01 Z-1.90000 F60.00000
+G01 F200.00000
+G01 X-0.52496 Y103.69201
+G01 X-0.53459 Y103.78957
+G01 X-0.56303 Y103.88337
+G01 X-0.60924 Y103.96980
+G01 X-0.67142 Y104.04557
+G01 X-0.74718 Y104.10775
+G01 X-0.83362 Y104.15395
+G01 X-0.92742 Y104.18240
+G01 X-1.02498 Y104.19203
+G01 X-81.04099 Y104.19203
+G00 Z-0.90000
+G01 X-83.04099 Y104.19203
+G01 Z-1.90000 F60.00000
+G01 F200.00000
+G01 X-163.05699 Y104.19203
+G01 X-163.15453 Y104.18240
+G01 X-163.24833 Y104.15395
+G01 X-163.33477 Y104.10775
+G01 X-163.41054 Y104.04557
+G01 X-163.47272 Y103.96980
+G01 X-163.51892 Y103.88337
+G01 X-163.54737 Y103.78957
+G01 X-163.55699 Y103.69201
+G01 X-163.55699 Y1.02500
+G01 X-163.54737 Y0.92747
+G01 X-163.51892 Y0.83366
+G01 X-163.47272 Y0.74723
+G01 X-163.41054 Y0.67146
+G01 X-163.33477 Y0.60928
+G01 X-163.24833 Y0.56308
+G01 X-163.15453 Y0.53463
+G01 X-163.05699 Y0.52500
+G01 X-83.04099 Y0.52500
+G00 Z-0.90000
+G01 X-81.04099 Y0.52500
+G01 Z-1.90000 F60.00000
+G01 F200.00000
+G01 X-1.02498 Y0.52500
+G01 X-0.92742 Y0.53463
+G01 X-0.83362 Y0.56308
+G01 X-0.74718 Y0.60928
+G01 X-0.67142 Y0.67146
+G01 X-0.60924 Y0.74723
+G01 X-0.56303 Y0.83366
+G01 X-0.53459 Y0.92747
+G01 X-0.52496 Y1.02500
+
+G04 P0 ( dwell for no time -- G64 should not smooth over this point )
+G00 Z30.000000 ( retract )
+
+M5 ( Spindle off. )
+G04 P1.000000
+M9 ( Coolant off. )
+M2 ( Program end. )
+

pi-interface-board_v1.0/pcb2gcode/run.sh

@@ -0,0 +1 @@
+../../utils/run-pcb2gcode.sh

pi-interface-board_v1.0/pi-interface-board_v1.0.kicad_prl

@@ -22,10 +22,10 @@
       "lockedItems": false,
       "otherItems": false,
       "pads": false,
-      "text": false,
+      "text": true,
-      "tracks": true,
+      "tracks": false,
       "vias": false,
-      "zones": true
+      "zones": false
     },
     "visible_items": [
       0,
@@ -63,7 +63,7 @@
       39,
       40
     ],
-    "visible_layers": "ffcffff_fffffff9",
+    "visible_layers": "ffcffff_fffffff8",
     "zone_display_mode": 0
   },
   "git": {

pi-interface-board_v1.0/pi-interface-board_v1.0.kicad_pro

@@ -48,7 +48,7 @@
         "silk_text_thickness": 0.1,
         "silk_text_upright": false,
         "zones": {
-          "min_clearance": 0.5
+          "min_clearance": 0.7
         }
       },
       "diff_pair_dimensions": [
@@ -58,28 +58,7 @@
           "width": 0.0
         }
       ],
-      "drc_exclusions": [
+      "drc_exclusions": [],
-        "shorting_items|141986000|78232000|34212d91-f6e2-41a0-90fe-ed5069dc28a1|b37e8588-c408-4786-aed5-8c9f06b5fcac",
-        "shorting_items|141986000|78232000|34212d91-f6e2-41a0-90fe-ed5069dc28a1|d5c8844d-8502-4011-9b4d-f09038711110",
-        "shorting_items|151638000|54229000|81e6c525-04e5-47f3-ba41-6efa611fb11a|5da87509-b677-486e-b846-6b60ca3db852",
-        "shorting_items|151638000|54229000|81e6c525-04e5-47f3-ba41-6efa611fb11a|6499de44-6715-41a2-aea1-28b122e0abe1",
-        "shorting_items|179197000|30250000|43585433-d903-47e2-811a-47b8fae53ecc|662b0355-a3c8-4042-b52f-260cf365490c",
-        "shorting_items|179197000|30250000|43585433-d903-47e2-811a-47b8fae53ecc|be0beb19-c178-4b0c-adc1-7a1359675ae3",
-        "shorting_items|183261000|125857000|ec51132a-f989-4e2f-85bc-f17ab3ea190c|50bf2bc3-7580-43e1-9d2c-52305214de86",
-        "shorting_items|183261000|125857000|ec51132a-f989-4e2f-85bc-f17ab3ea190c|52a565c8-bbb3-4fdc-a52c-b49658bab063",
-        "shorting_items|195072000|98408500|2da15e7f-9918-44ac-af6d-0720a37ef5ec|50c50a50-b88e-4e23-9645-e1b10fcce976",
-        "shorting_items|195072000|98408500|2da15e7f-9918-44ac-af6d-0720a37ef5ec|fb9d176d-7972-44e3-b331-63d9ace650bf",
-        "shorting_items|39500000|30250000|68e1faf6-57da-41ee-986f-cdb36d8a5b6a|3c2f0f44-04ad-4fd1-9a1c-b631b59109eb",
-        "shorting_items|39500000|30250000|68e1faf6-57da-41ee-986f-cdb36d8a5b6a|ad0bcd1d-2a84-4ff9-acff-db192fe5aa33",
-        "shorting_items|71755000|111125000|4c1c2459-4336-4e93-b0da-08e396661095|818d9092-5c10-44cc-ae22-fa29cb434b9e",
-        "shorting_items|71755000|111125000|4c1c2459-4336-4e93-b0da-08e396661095|e0de1ce6-f765-44ae-b784-cb377179a913",
-        "shorting_items|74041000|125984000|bd4da448-fa0f-4283-8c66-0a216991b5a1|2b5360b9-546d-42e3-aa29-322c7dca2c03",
-        "shorting_items|74041000|125984000|bd4da448-fa0f-4283-8c66-0a216991b5a1|fccfa676-859f-4df0-a5d8-0e2fe56352e3",
-        "shorting_items|89500000|69723000|a27a3829-f533-45b8-89f8-5f7c782be77b|5b058d13-5e55-4eae-879a-ab8b8b2f0fb5",
-        "shorting_items|89500000|69723000|a27a3829-f533-45b8-89f8-5f7c782be77b|cae70777-307e-4a0a-88f8-24c13e69f628",
-        "shorting_items|90424000|30250000|05c57605-15a0-4549-bbc5-b2289634289b|7664ba8b-0d02-453b-98cb-95f182d6e7bc",
-        "shorting_items|90424000|30250000|05c57605-15a0-4549-bbc5-b2289634289b|84fc189f-a72f-4f61-b5e8-dd86f3f2f8d9"
-      ],
       "meta": {
         "version": 2
       },

pi-interface-board_v1.0/pi-interface-board_v1.0.kicad_sch

@@ -12055,6 +12055,12 @@
 		(color 0 0 0 0)
 		(uuid "75331210-328d-4b01-a051-ab734c1e4329")
 	)
+	(junction
+		(at 370.84 370.84)
+		(diameter 0)
+		(color 0 0 0 0)
+		(uuid "77fd0bd9-a653-46a2-a6ea-e0ff86286382")
+	)
 	(junction
 		(at 455.93 130.81)
 		(diameter 0)
@@ -16611,6 +16617,16 @@
 		)
 		(uuid "88e90176-aa9a-4f99-ba72-6d58f73c3cd2")
 	)
+	(wire
+		(pts
+			(xy 368.3 365.76) (xy 370.84 365.76)
+		)
+		(stroke
+			(width 0)
+			(type default)
+		)
+		(uuid "88f4ef2c-4fde-4e5b-8333-f26deaa29f2c")
+	)
 	(wire
 		(pts
 			(xy 298.45 165.1) (xy 325.12 165.1)
@@ -17651,6 +17667,16 @@
 		)
 		(uuid "a7cda844-7ac7-4740-9d66-8bd326ed004a")
 	)
+	(wire
+		(pts
+			(xy 370.84 365.76) (xy 370.84 370.84)
+		)
+		(stroke
+			(width 0)
+			(type default)
+		)
+		(uuid "a7fb1e50-f2de-4e81-83f7-614679adda60")
+	)
 	(wire
 		(pts
 			(xy 355.6 391.16) (xy 358.14 391.16)
@@ -26944,6 +26970,70 @@
 			)
 		)
 	)
+	(symbol
+		(lib_id "Mechanical:MountingHole_Pad")
+		(at 365.76 365.76 90)
+		(unit 1)
+		(exclude_from_sim yes)
+		(in_bom no)
+		(on_board yes)
+		(dnp no)
+		(uuid "28e84467-2a67-4ccd-b66f-6bdb6579d5d4")
+		(property "Reference" "H11"
+			(at 360.68 364.49 90)
+			(effects
+				(font
+					(size 1.27 1.27)
+				)
+			)
+		)
+		(property "Value" "MH"
+			(at 360.68 366.776 90)
+			(effects
+				(font
+					(size 1.27 1.27)
+				)
+			)
+		)
+		(property "Footprint" "custom-footprints1:MountingHole_2.2mm_NPTH-with-pad"
+			(at 365.76 365.76 0)
+			(effects
+				(font
+					(size 1.27 1.27)
+				)
+				(hide yes)
+			)
+		)
+		(property "Datasheet" "~"
+			(at 365.76 365.76 0)
+			(effects
+				(font
+					(size 1.27 1.27)
+				)
+				(hide yes)
+			)
+		)
+		(property "Description" "Mounting Hole with connection"
+			(at 365.76 365.76 0)
+			(effects
+				(font
+					(size 1.27 1.27)
+				)
+				(hide yes)
+			)
+		)
+		(pin "1"
+			(uuid "ed16ad5b-bd11-4690-9767-0b6aac48dd72")
+		)
+		(instances
+			(project "pi-interface-board_v1.0"
+				(path "/af4d11a6-73e1-4c39-a25e-5fe7dfa07237"
+					(reference "H11")
+					(unit 1)
+				)
+			)
+		)
+	)
 	(symbol
 		(lib_id "power:GND")
 		(at 445.77 340.36 0)