Add milling-notes, mark front solder, small fixes/comments

This commit is contained in:
jonny 2024-11-18 09:22:54 +01:00
parent f845fa1796
commit de3a9e6813
14 changed files with 5803 additions and 3228 deletions

File diff suppressed because it is too large Load Diff

View File

@ -2748,7 +2748,7 @@
(dnp no)
(fields_autoplaced yes)
(uuid "a6e19e37-7a63-4726-89b7-d11d9afa1f60")
(property "Reference" "H11"
(property "Reference" "H12"
(at 139.7 54.61 90)
(effects
(font

View File

@ -5714,6 +5714,119 @@
)
)
)
(footprint "MountingHole:MountingHole_2.2mm_M2_ISO14580"
(layer "F.Cu")
(uuid "9d51e225-aa0b-44da-adeb-3466f9be852f")
(at 201.8792 84.9376)
(descr "Mounting Hole 2.2mm, no annular, M2, ISO14580")
(tags "mounting hole 2.2mm no annular m2 iso14580")
(property "Reference" "H4"
(at 0 -2.9 0)
(layer "F.SilkS")
(uuid "56d37b30-a162-4039-b4ff-15021fcce828")
(effects
(font
(size 1 1)
(thickness 0.15)
)
)
)
(property "Value" "MH"
(at 0 2.9 0)
(layer "F.Fab")
(uuid "4f0d63da-e2b2-4d06-b867-930853df36c9")
(effects
(font
(size 1 1)
(thickness 0.15)
)
)
)
(property "Footprint" "MountingHole:MountingHole_2.2mm_M2_ISO14580"
(at 0 0 0)
(unlocked yes)
(layer "F.Fab")
(hide yes)
(uuid "10cf290e-bd3e-4eda-91ca-dc38e75cc578")
(effects
(font
(size 1.27 1.27)
(thickness 0.15)
)
)
)
(property "Datasheet" ""
(at 0 0 0)
(unlocked yes)
(layer "F.Fab")
(hide yes)
(uuid "03a4974b-c958-409d-9e65-490b63b3a6dd")
(effects
(font
(size 1.27 1.27)
(thickness 0.15)
)
)
)
(property "Description" "Mounting Hole without connection"
(at 0 0 0)
(unlocked yes)
(layer "F.Fab")
(hide yes)
(uuid "f713bc5a-cc54-4bfe-acde-c1b5d0b4958c")
(effects
(font
(size 1.27 1.27)
(thickness 0.15)
)
)
)
(property ki_fp_filters "MountingHole*")
(path "/eea69aed-9607-469b-b9c0-72c65fa6ddbb")
(sheetname "Root")
(sheetfile "led-boards_v0.1.kicad_sch")
(attr exclude_from_pos_files exclude_from_bom)
(fp_circle
(center 0 0)
(end 1.9 0)
(stroke
(width 0.15)
(type solid)
)
(fill none)
(layer "Cmts.User")
(uuid "3fd3064a-a35d-4fd2-b98c-2db7c8b50333")
)
(fp_circle
(center 0 0)
(end 2.15 0)
(stroke
(width 0.05)
(type solid)
)
(fill none)
(layer "F.CrtYd")
(uuid "53b06cef-d19c-463b-972b-233712ac5fa1")
)
(fp_text user "${REFERENCE}"
(at 0 0 0)
(layer "F.Fab")
(uuid "82f41d4f-27b0-4fd9-b33b-192f6dca9f9b")
(effects
(font
(size 1 1)
(thickness 0.15)
)
)
)
(pad "" np_thru_hole circle
(at 0 0)
(size 2.2 2.2)
(drill 2.2)
(layers "*.Cu" "*.Mask")
(uuid "42af2b80-2fe2-47aa-b89b-4cc3925123f0")
)
)
(footprint "LED_THT:LED_D3.0mm_IRGrey"
(layer "F.Cu")
(uuid "a87097c3-42df-400f-9be7-3638725db84c")
@ -7965,6 +8078,232 @@
(uuid "94c3b3c7-3106-49dd-a1c3-48c8b64f87bd")
)
)
(footprint "MountingHole:MountingHole_2.2mm_M2_ISO14580"
(layer "F.Cu")
(uuid "edf4adc2-0d1a-49bf-ba52-2ef99d83e2b6")
(at 132.2832 55.0164)
(descr "Mounting Hole 2.2mm, no annular, M2, ISO14580")
(tags "mounting hole 2.2mm no annular m2 iso14580")
(property "Reference" "H3"
(at 0 -2.9 0)
(layer "F.SilkS")
(uuid "c0e5bb7b-fe2a-4ef3-b656-e496297213d9")
(effects
(font
(size 1 1)
(thickness 0.15)
)
)
)
(property "Value" "MH"
(at 0 2.9 0)
(layer "F.Fab")
(uuid "d33d2453-6ad3-45cb-880f-d8e243d46018")
(effects
(font
(size 1 1)
(thickness 0.15)
)
)
)
(property "Footprint" "MountingHole:MountingHole_2.2mm_M2_ISO14580"
(at 0 0 0)
(unlocked yes)
(layer "F.Fab")
(hide yes)
(uuid "8c911545-5e91-49bf-9c6b-b4c116d62ef4")
(effects
(font
(size 1.27 1.27)
(thickness 0.15)
)
)
)
(property "Datasheet" ""
(at 0 0 0)
(unlocked yes)
(layer "F.Fab")
(hide yes)
(uuid "c3b877d8-54ab-4173-87b4-3c8e1d2b126b")
(effects
(font
(size 1.27 1.27)
(thickness 0.15)
)
)
)
(property "Description" "Mounting Hole without connection"
(at 0 0 0)
(unlocked yes)
(layer "F.Fab")
(hide yes)
(uuid "119e86fc-8c52-48b4-b25a-09c1e2a12423")
(effects
(font
(size 1.27 1.27)
(thickness 0.15)
)
)
)
(property ki_fp_filters "MountingHole*")
(path "/5e9be33c-3a14-4007-9d9b-e398a9be8c0b")
(sheetname "Root")
(sheetfile "led-boards_v0.1.kicad_sch")
(attr exclude_from_pos_files exclude_from_bom)
(fp_circle
(center 0 0)
(end 1.9 0)
(stroke
(width 0.15)
(type solid)
)
(fill none)
(layer "Cmts.User")
(uuid "bc7b08e8-6e1d-46c1-8834-70492b9e7bd4")
)
(fp_circle
(center 0 0)
(end 2.15 0)
(stroke
(width 0.05)
(type solid)
)
(fill none)
(layer "F.CrtYd")
(uuid "16556c32-ca4e-4447-b739-ee3566b3d00f")
)
(fp_text user "${REFERENCE}"
(at 0 0 0)
(layer "F.Fab")
(uuid "7c9b2e7d-6f5c-4fc6-85c4-46e0311820c5")
(effects
(font
(size 1 1)
(thickness 0.15)
)
)
)
(pad "" np_thru_hole circle
(at 0 0)
(size 2.2 2.2)
(drill 2.2)
(layers "*.Cu" "*.Mask")
(uuid "afe5dffa-2923-49bc-a8a0-55beeed42c14")
)
)
(footprint "MountingHole:MountingHole_2.2mm_M2_ISO14580"
(layer "F.Cu")
(uuid "f33dd9d6-a4ac-4db3-9552-e432a7cde7fb")
(at 132.3848 83.8708)
(descr "Mounting Hole 2.2mm, no annular, M2, ISO14580")
(tags "mounting hole 2.2mm no annular m2 iso14580")
(property "Reference" "H5"
(at 0 -2.9 0)
(layer "F.SilkS")
(uuid "611675a4-ede9-4f14-84eb-d611b33e6ee7")
(effects
(font
(size 1 1)
(thickness 0.15)
)
)
)
(property "Value" "MH"
(at 0 2.9 0)
(layer "F.Fab")
(uuid "d71ed2e7-7808-4eb2-aeda-72eb67a37371")
(effects
(font
(size 1 1)
(thickness 0.15)
)
)
)
(property "Footprint" "MountingHole:MountingHole_2.2mm_M2_ISO14580"
(at 0 0 0)
(unlocked yes)
(layer "F.Fab")
(hide yes)
(uuid "cbd57f5a-9da8-4f3f-9de5-a5731e19e964")
(effects
(font
(size 1.27 1.27)
(thickness 0.15)
)
)
)
(property "Datasheet" ""
(at 0 0 0)
(unlocked yes)
(layer "F.Fab")
(hide yes)
(uuid "8cb33a12-dc8d-400d-bdb7-9b305602d784")
(effects
(font
(size 1.27 1.27)
(thickness 0.15)
)
)
)
(property "Description" "Mounting Hole without connection"
(at 0 0 0)
(unlocked yes)
(layer "F.Fab")
(hide yes)
(uuid "a42032cf-b06c-4fe8-a155-90384e14f54f")
(effects
(font
(size 1.27 1.27)
(thickness 0.15)
)
)
)
(property ki_fp_filters "MountingHole*")
(path "/ee0d3442-3a13-4b7f-9cc0-c066a0b6ec53")
(sheetname "Root")
(sheetfile "led-boards_v0.1.kicad_sch")
(attr exclude_from_pos_files exclude_from_bom)
(fp_circle
(center 0 0)
(end 1.9 0)
(stroke
(width 0.15)
(type solid)
)
(fill none)
(layer "Cmts.User")
(uuid "1a1cd095-8c66-41fe-a67c-066a670ea181")
)
(fp_circle
(center 0 0)
(end 2.15 0)
(stroke
(width 0.05)
(type solid)
)
(fill none)
(layer "F.CrtYd")
(uuid "80fac02d-3939-4781-bb52-842f7af5a0b8")
)
(fp_text user "${REFERENCE}"
(at 0 0 0)
(layer "F.Fab")
(uuid "febd33f9-c7e0-4252-8c06-b3a96032afcd")
(effects
(font
(size 1 1)
(thickness 0.15)
)
)
)
(pad "" np_thru_hole circle
(at 0 0)
(size 2.2 2.2)
(drill 2.2)
(layers "*.Cu" "*.Mask")
(uuid "ce771cc2-3a57-4e69-bcf2-0d99ca8eafcb")
)
)
(footprint "LED_THT:LED_D5.0mm_IRGrey"
(layer "F.Cu")
(uuid "fcea1d21-7af9-4a4b-937a-fb9f98ab5c17")
@ -13064,8 +13403,20 @@
(justify left bottom)
)
)
(gr_text "Note milling: mount holes om 8x led-boards cant be used with 2.2mm torx (too close to outline)"
(at 131.4704 95.0976 0)
(layer "Cmts.User")
(uuid "63943838-40a0-44c5-a443-8f6982aa89df")
(effects
(font
(size 1 1)
(thickness 0.15)
)
(justify left bottom)
)
)
(gr_text "8x digital in\n - 3mm orange\n - 27 Ohm\n - common anode"
(at 119.38 88.265 0)
(at 114.9096 87.7316 0)
(layer "User.4")
(uuid "03f3bba5-02ce-4d4b-b3d0-75a120a49ea6")
(effects
@ -13077,7 +13428,7 @@
)
)
(gr_text "2x PWM\n - 5mm blue\n - 20 Ohm\n - common anode"
(at 205.156 47.752 90)
(at 205.0288 48.8696 90)
(layer "User.4")
(uuid "33d1b519-e13f-4c02-9e89-5896e7524b33")
(effects
@ -13089,7 +13440,7 @@
)
)
(gr_text "8x analog in\n - 3mm yellow\n - 470 Ohm\n - common Cathode"
(at 119.38 72.136 0)
(at 114.9096 71.6026 0)
(layer "User.4")
(uuid "4eaa8315-7c92-440c-a17c-7b34641e5a7d")
(effects
@ -13101,7 +13452,7 @@
)
)
(gr_text "2x Relay\n - 5mm red\n - 52 -> 47 Ohm\n - common anode"
(at 193.167 47.752 90)
(at 193.0398 48.8696 90)
(layer "User.4")
(uuid "c58008bd-1700-49fd-b57d-8b7c4256cc8d")
(effects
@ -13113,7 +13464,7 @@
)
)
(gr_text "8x digital out\n - 3mm red\n - 470 Ohm\n - common Anode"
(at 120.015 59.055 0)
(at 115.5446 58.5216 0)
(layer "User.4")
(uuid "ec0bb2f4-36e5-4095-bc0c-1aa615f8bbb7")
(effects

View File

@ -1,6 +1,6 @@
{
"board": {
"active_layer": 0,
"active_layer": 44,
"active_layer_preset": "",
"auto_track_width": false,
"hidden_netclasses": [],
@ -16,7 +16,7 @@
},
"selection_filter": {
"dimensions": false,
"footprints": true,
"footprints": false,
"graphics": false,
"keepouts": false,
"lockedItems": false,
@ -25,7 +25,7 @@
"text": true,
"tracks": false,
"vias": false,
"zones": true
"zones": false
},
"visible_items": [
0,

View File

@ -12,6 +12,88 @@
(comment 1 "Led boards integrated in housing")
)
(lib_symbols
(symbol "Mechanical:MountingHole"
(pin_names
(offset 1.016)
)
(exclude_from_sim yes)
(in_bom no)
(on_board yes)
(property "Reference" "H"
(at 0 5.08 0)
(effects
(font
(size 1.27 1.27)
)
)
)
(property "Value" "MountingHole"
(at 0 3.175 0)
(effects
(font
(size 1.27 1.27)
)
)
)
(property "Footprint" ""
(at 0 0 0)
(effects
(font
(size 1.27 1.27)
)
(hide yes)
)
)
(property "Datasheet" "~"
(at 0 0 0)
(effects
(font
(size 1.27 1.27)
)
(hide yes)
)
)
(property "Description" "Mounting Hole without connection"
(at 0 0 0)
(effects
(font
(size 1.27 1.27)
)
(hide yes)
)
)
(property "ki_keywords" "mounting hole"
(at 0 0 0)
(effects
(font
(size 1.27 1.27)
)
(hide yes)
)
)
(property "ki_fp_filters" "MountingHole*"
(at 0 0 0)
(effects
(font
(size 1.27 1.27)
)
(hide yes)
)
)
(symbol "MountingHole_0_1"
(circle
(center 0 0)
(radius 1.27)
(stroke
(width 1.27)
(type default)
)
(fill
(type none)
)
)
)
)
(symbol "power:+3V3"
(power)
(pin_numbers hide)
@ -1280,6 +1362,70 @@
)
)
)
(symbol
(lib_id "Mechanical:MountingHole")
(at 35.56 40.64 0)
(unit 1)
(exclude_from_sim yes)
(in_bom no)
(on_board yes)
(dnp no)
(fields_autoplaced yes)
(uuid "5e9be33c-3a14-4007-9d9b-e398a9be8c0b")
(property "Reference" "H3"
(at 38.1 39.3699 0)
(effects
(font
(size 1.27 1.27)
)
(justify left)
)
)
(property "Value" "MH"
(at 38.1 41.9099 0)
(effects
(font
(size 1.27 1.27)
)
(justify left)
)
)
(property "Footprint" "MountingHole:MountingHole_2.2mm_M2_ISO14580"
(at 35.56 40.64 0)
(effects
(font
(size 1.27 1.27)
)
(hide yes)
)
)
(property "Datasheet" "~"
(at 35.56 40.64 0)
(effects
(font
(size 1.27 1.27)
)
(hide yes)
)
)
(property "Description" "Mounting Hole without connection"
(at 35.56 40.64 0)
(effects
(font
(size 1.27 1.27)
)
(hide yes)
)
)
(instances
(project ""
(path "/af4d11a6-73e1-4c39-a25e-5fe7dfa07237"
(reference "H3")
(unit 1)
)
)
)
)
(symbol
(lib_id "power:GND")
(at 57.15 135.89 0)
@ -1410,6 +1556,134 @@
)
)
)
(symbol
(lib_id "Mechanical:MountingHole")
(at 35.56 53.34 0)
(unit 1)
(exclude_from_sim yes)
(in_bom no)
(on_board yes)
(dnp no)
(fields_autoplaced yes)
(uuid "ee0d3442-3a13-4b7f-9cc0-c066a0b6ec53")
(property "Reference" "H5"
(at 38.1 52.0699 0)
(effects
(font
(size 1.27 1.27)
)
(justify left)
)
)
(property "Value" "MH"
(at 38.1 54.6099 0)
(effects
(font
(size 1.27 1.27)
)
(justify left)
)
)
(property "Footprint" "MountingHole:MountingHole_2.2mm_M2_ISO14580"
(at 35.56 53.34 0)
(effects
(font
(size 1.27 1.27)
)
(hide yes)
)
)
(property "Datasheet" "~"
(at 35.56 53.34 0)
(effects
(font
(size 1.27 1.27)
)
(hide yes)
)
)
(property "Description" "Mounting Hole without connection"
(at 35.56 53.34 0)
(effects
(font
(size 1.27 1.27)
)
(hide yes)
)
)
(instances
(project "led-boards_v0.1"
(path "/af4d11a6-73e1-4c39-a25e-5fe7dfa07237"
(reference "H5")
(unit 1)
)
)
)
)
(symbol
(lib_id "Mechanical:MountingHole")
(at 35.56 46.99 0)
(unit 1)
(exclude_from_sim yes)
(in_bom no)
(on_board yes)
(dnp no)
(fields_autoplaced yes)
(uuid "eea69aed-9607-469b-b9c0-72c65fa6ddbb")
(property "Reference" "H4"
(at 38.1 45.7199 0)
(effects
(font
(size 1.27 1.27)
)
(justify left)
)
)
(property "Value" "MH"
(at 38.1 48.2599 0)
(effects
(font
(size 1.27 1.27)
)
(justify left)
)
)
(property "Footprint" "MountingHole:MountingHole_2.2mm_M2_ISO14580"
(at 35.56 46.99 0)
(effects
(font
(size 1.27 1.27)
)
(hide yes)
)
)
(property "Datasheet" "~"
(at 35.56 46.99 0)
(effects
(font
(size 1.27 1.27)
)
(hide yes)
)
)
(property "Description" "Mounting Hole without connection"
(at 35.56 46.99 0)
(effects
(font
(size 1.27 1.27)
)
(hide yes)
)
)
(instances
(project "led-boards_v0.1"
(path "/af4d11a6-73e1-4c39-a25e-5fe7dfa07237"
(reference "H4")
(unit 1)
)
)
)
)
(symbol
(lib_id "power:+3V3")
(at 102.87 55.88 90)

View File

@ -0,0 +1,11 @@
# Notes about milling pcb led-boards_v0.1
**2024.11.17:**
- used 60 degree big (0.2mm depth)
- center bridge broke off and pcb went up **-> make bridges longer / more solid** (pcb uneven)
- mount screws of 8x leds can not be used, to close to outline -> drilled separate mounting holes outside
# notes about kicad export (general)
- dont tick "use gerber X2 format (recommended)" to prevent many unsupported warnings
- dont tick unnecessary plot xx options e.g. "plot footprint text" it might cause hangup
- if oval holes are present select "Use alternative drill mode" option in generate drill files menu

View File

@ -0,0 +1,12 @@
# Notes about milling pcb pi-interface-board_v1.0
**2024.11.17:**
- used 30 degree bit - worked well at first
- slightly milled screw due to accidential clerance around mounting screw (zone not connected) - fixed
- needed second pass due to tip getting shorter at the end and only scratching the copper
- re-started at about 70% of gcode (worked)
# notes about kicad export (general)
- dont tick "use gerber X2 format (recommended)" to prevent many unsupported warnings
- dont tick unnecessary plot xx options e.g. "plot footprint text" it might cause hangup
- if oval holes are present select "Use alternative drill mode" option in generate drill files menu

File diff suppressed because it is too large Load Diff

View File

@ -1,6 +1,6 @@
{
"board": {
"active_layer": 0,
"active_layer": 31,
"active_layer_preset": "",
"auto_track_width": false,
"hidden_netclasses": [],
@ -12,18 +12,18 @@
"pads": 1.0,
"tracks": 1.0,
"vias": 1.0,
"zones": 0.3499999940395355
"zones": 0.3100000023841858
},
"selection_filter": {
"dimensions": false,
"footprints": false,
"graphics": false,
"graphics": true,
"keepouts": false,
"lockedItems": false,
"otherItems": false,
"pads": false,
"text": true,
"tracks": false,
"text": false,
"tracks": true,
"vias": false,
"zones": false
},
@ -63,7 +63,7 @@
39,
40
],
"visible_layers": "ffcffff_fffffff8",
"visible_layers": "ffcffff_fffffff9",
"zone_display_mode": 0
},
"git": {

View File

@ -0,0 +1,11 @@
# Notes about milling pcb power-supply-board_v1.0
**2024.11.17:**
- used 45 degree big (~0.3mm depth)
- worked well at first but needed full second pass because it did not mill last area (uneven or bit got shorter)
- next time do 2 passes (smaller depth) with new bit so it does not wear down that fast?
# notes about kicad export (general)
- dont tick "use gerber X2 format (recommended)" to prevent many unsupported warnings
- dont tick unnecessary plot xx options e.g. "plot footprint text" it might cause hangup
- if oval holes are present select "Use alternative drill mode" option in generate drill files menu

File diff suppressed because it is too large Load Diff

View File

@ -1,6 +1,6 @@
{
"board": {
"active_layer": 31,
"active_layer": 0,
"active_layer_preset": "",
"auto_track_width": false,
"hidden_netclasses": [],
@ -15,17 +15,17 @@
"zones": 0.4000000059604645
},
"selection_filter": {
"dimensions": true,
"dimensions": false,
"footprints": true,
"graphics": true,
"keepouts": true,
"keepouts": false,
"lockedItems": false,
"otherItems": true,
"pads": true,
"otherItems": false,
"pads": false,
"text": true,
"tracks": true,
"vias": true,
"zones": true
"tracks": false,
"vias": false,
"zones": false
},
"visible_items": [
0,
@ -63,7 +63,7 @@
39,
40
],
"visible_layers": "ffe1fef_ffffffff",
"visible_layers": "ffe1fbc_ffffffff",
"zone_display_mode": 0
},
"git": {

View File

@ -58,16 +58,7 @@
"width": 0.0
}
],
"drc_exclusions": [
"clearance|106688664|72941409|2af473c2-78d7-4921-87aa-02d24dffb3c3|c35d82dd-13a4-4020-98d8-81aa0f857338",
"copper_edge_clearance|181655404|99672573|76d27667-210c-473e-8125-6979f0d7e9d7|8e83f854-a74a-478c-b6e5-9a214295cae8",
"courtyards_overlap|116638611|50382063|9a187e3c-fc65-4b8c-8706-5ac25cbb308a|fe66ab34-cdaf-422d-9589-3764cdd0c89d",
"courtyards_overlap|142684999|56205927|65c553db-7e53-4ccb-8467-d00250864cae|fa405362-6ddd-49e4-8234-3ea5bf2d2fc5",
"shorting_items|144881600|55575200|2b0fc490-2edb-4b35-b7a1-d0a6f3f0a3b9|5eed56f5-5846-4b9d-8fa0-7520080ad9f3",
"shorting_items|144881600|55575200|2b0fc490-2edb-4b35-b7a1-d0a6f3f0a3b9|dad49cfe-39a1-4278-aa14-f45bf11335e2",
"starved_thermal|128016000|82489962|788aea07-6e37-4773-9ce0-6e0ce96eed61|70eda6b8-2d85-4b0b-95d8-c2a404933812|B.Cu",
"starved_thermal|163764200|59119800|788aea07-6e37-4773-9ce0-6e0ce96eed61|4592f844-8442-4d78-82bc-200bf161cee4|B.Cu"
],
"drc_exclusions": [],
"meta": {
"version": 2
},

View File

@ -17278,7 +17278,7 @@
)
)
)
(property "Footprint" "Fuse:Fuse_Blade_Mini_directSolder"
(property "Footprint" "Fuse:Fuse_BelFuse_0ZRE0100FF_L18.7mm_W5.1mm"
(at 49.53 33.02 0)
(effects
(font