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led-boards: Add generated G-code, minor zone optimizations

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This commit is contained in:
jonny 2024-11-17 17:32:32 +01:00
parent 767fa1c9b3
commit f845fa1796
15 changed files with 103052 additions and 2789 deletions
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77514
led-boards_v0.1/fp-info-cache
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4858
led-boards_v0.1/led-boards_v0.1.kicad_pcb
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4
led-boards_v0.1/led-boards_v0.1.kicad_prl
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@ -22,10 +22,10 @@
"lockedItems": false,
"otherItems": false,
"pads": false,
"text": false,
"text": true,
"tracks": false,
"vias": false,
"zones": false
"zones": true
},
"visible_items": [
0,

2
led-boards_v0.1/led-boards_v0.1.kicad_pro
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@ -48,7 +48,7 @@
"silk_text_thickness": 0.1,
"silk_text_upright": false,
"zones": {
"min_clearance": 0.5
"min_clearance": 0.6
}
},
"diff_pair_dimensions": [

39
led-boards_v0.1/pcb2gcode/millproject
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@ -1,5 +1,3 @@
# === USAGE ===
# simply run pcb2gcode in terminal while being in this folder.
# pcb2gcode will use "millproject" in current folder for parameters by default
#
# === Notes ===
@ -7,17 +5,25 @@
# https://ncviewer.com/
# notes about kicad export:
# - dont tick "use gerber X2 format (recommended)" to prevent many unsupported warnings
# - dont tick unnecessary plot xx options e.g. "plot footprint text" it might cause hangup
# - if oval holes are present select "Use alternative drill mode" option in generate drill files menu
# === CONFIG ===
# Configuration file generated by pcb2gcodeGUI version 0.1 on Wed Apr 6 15:40:16 2022
# stopped using gui and customized parameters manually since then...
back=../export/led-boards_v0.1-B_Cu.gbr
front=../export/led-boards_v0.1-F_Cu.gbr
outline=../export/led-boards_v0.1-Edge_Cuts.gbr
#note: running for each drill file separately and merging the gcode manually (4 mounting holes are in a separate gerber file)
drill=../export/led-boards_v0.1-PTH.drl
#drill=../export/led-boards_v0.1-NPTH.drl
output-dir=./out
#note: in/out filepaths are added by the run-pcb2gcode.sh script now, thus commented out here:
#back=../export/V2.1_board-ecar_isolated-B_Cu.gbr
#front=../export/V2.1_board-ecar_isolated-F_Cu.gbr
#outline=../export/V2.1_board-ecar_isolated-Edge_Cuts.gbr
##note: running for each drill file separately and merging the gcode manually (4 mounting holes are in a separate gerber file)
#drill=../export/V2.1_board-ecar_isolated-PTH.drl
##drill=../export/V2.1_board-ecar_isolated-NPTH.drl
#output-dir=./out
# Common options
metric=true
@ -39,9 +45,12 @@ zsafe=2.6000 #head mounting screw=1.8 #3mm to be able to cross mounting screws
extra-passes=0
mill-feed=400 #default 600mm/min
mill-speed=20000
offset=0.400 #intentional bigger offset than necessary, using 0.4 there were almost no small strips beeing left over between insolation lines.
offset=0.49 #intentional bigger offset than necessary, using 0.4 there were almost no small strips beeing left over between insolation lines.
voronoi=false
zwork=-0.2000 #usin 60degree cutter resulted in ~0.42mm line
#zwork=-0.2000 #using 60degree cutter resulted in ~0.42mm line
#zwork=-0.300 #using 45degree cutter resulted in ~0.4mm line
#zwork=-0.400 #using 30degree cutter calculates to ~0.2mm line
zwork=-0.200
# Drill options
drill-feed=200
@ -52,8 +61,8 @@ milldrill=false
nog81=false
nog91-1=true
onedrill=false
zdrill=-1.900 #1.75 slightly too short
drills-available=0.8, 1, 1.2, 1.5, 2, 3
zdrill=-1.950 #1.75 slightly too short
drills-available=0.8, 1, 1.5, 2, 3
# Outline options
bridges=1.0000
@ -61,11 +70,11 @@ bridgesnum=2
cut-feed=200
cut-infeed=0.5000
cut-side=front
cut-speed=10000
cut-speed=20000
cut-vertfeed=60
cutter-diameter=1.0000
fill-outline=true
zbridges=-0.6000
zbridges=-0.9000
zcut=-1.9000 #actual: 1.7
# Autoleveller options

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led-boards_v0.1/pcb2gcode/out/back.ngc Normal file
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led-boards_v0.1/pcb2gcode/out/drill.ngc Normal file
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@ -0,0 +1,189 @@
( pcb2gcode 2.5.0 )
( Software-independent Gcode )
( This file uses 2 drill bit sizes. )
( Bit sizes: [0.8mm] [1mm] )
G94 (Millimeters per minute feed rate.)
G21 (Units == Millimeters.)
G90 (Absolute coordinates.)
G00 S20000 (RPM spindle speed.)
G00 Z30.00000 (Retract)
T1
M5 (Spindle stop.)
G04 P1.00000
(MSG, Change tool bit to drill size 0.8mm)
M6 (Tool change.)
M0 (Temporary machine stop.)
M3 (Spindle on clockwise.)
G0 Z2.60000
G04 P1.00000
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G80
G00 Z30.00000 (Retract)
T2
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G04 P1.00000
(MSG, Change tool bit to drill size 1mm)
M6 (Tool change.)
M0 (Temporary machine stop.)
M3 (Spindle on clockwise.)
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G80
G00 Z30.000 ( All done -- retract )
M5 (Spindle off.)
G04 P1.000000
M9 (Coolant off.)
M2 (Program end.)

10790
led-boards_v0.1/pcb2gcode/out/front.ngc Normal file
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led-boards_v0.1/pcb2gcode/out/npth.ngc Normal file
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@ -0,0 +1,39 @@
( pcb2gcode 2.5.0 )
( Software-independent Gcode )
( This file uses 1 drill bit sizes. )
( Bit sizes: [2mm] )
G94 (Millimeters per minute feed rate.)
G21 (Units == Millimeters.)
G90 (Absolute coordinates.)
G00 S20000 (RPM spindle speed.)
G00 Z30.00000 (Retract)
T1
M5 (Spindle stop.)
G04 P1.00000
(MSG, Change tool bit to drill size 2mm)
M6 (Tool change.)
M0 (Temporary machine stop.)
M3 (Spindle on clockwise.)
G0 Z2.60000
G04 P1.00000
G81 R2.60000 Z-1.95000 F200.00000 X3.42300 Y10.88020
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G80
G00 Z30.000 ( All done -- retract )
M5 (Spindle off.)
G04 P1.000000
M9 (Coolant off.)
M2 (Program end.)

15
led-boards_v0.1/pcb2gcode/out/original_drill_NPTH.svg Normal file
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Side by Side

After

Width:  |  Height:  |  Size: 758 B

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