29 Commits

Author SHA1 Message Date
jonny_ji7
63706e4aa7 Update connection-plan, Add wiring-plan
Update connection plan to match the actual current wiring
Add page to connection plan which describes which cables are connected
between what components
2022-09-23 10:09:55 +02:00
jonny_ji7
5b49406cb8 Add basic LAMP functionality; Fix comments
- Basic lamp functionality: simply turn on when not in COUNTING or TARGET_REACHED
    state

- Remove unnecessary comments, fix code formatting in several files
2022-09-22 11:23:48 +02:00
jonny_ji7
2cf1762569 Optimize auto-cut delay
Optimize delay to auto cut by adding a new state AUTO_CUT_WAITING
this removes some confusing / unnecessary complex code
2022-09-20 09:52:02 +02:00
jonny_l480
826dd983c4 Add cutter stop via btn; Prevent cut while winding
Add conditions to CUT button pressed case
- when cutter already on -> stop
- when in state where motor is active -> dont start
- else: error
2022-09-19 19:10:28 +02:00
jonny_l480
bb7cdddc6c Fix display priority, Add stop countdown
Fix bug where display is stuck when countdown stopped via reset button
Add functionality to stop countdown via turning auto-cut switch off

Fix display priority issues with using 2 boolean variables and a delay
before counting
2022-09-19 19:00:09 +02:00
jonny_ji7
8a265c2bae Add display-messages: cutting, countdown to cut 2022-09-19 17:38:26 +02:00
jonny_l480
6dfa47e3e8 Adjust parameters
While testing the machine with current firmware, a few parameters got
slightly adjusted:
- dynamic spped lvl later slow
- longer slow speed at start
- less threshold for stying in target reached
- decreased countdown beep interval at auto cut
- adjusted display interval in manual mode (faster)
2022-09-19 14:57:26 +02:00
jonny_ji7
2f86fbeb80 Add delay to auto-cut, beep countdown
Add 3s delay between target reached and automatic cut
During that delay the buzzer keeps beeping faster until the cut starts.
2022-09-19 14:35:44 +02:00
jonny_ji7
9b386c3d73 Add beep at AUTO_CUT toggle and CUT trigger
cutter.hpp:
  change from enum to enum class
control.cpp:
   add beeping to cut buttons
2022-09-19 13:55:29 +02:00
jonny_ji7
992d852189 Add auto-cut functionality: diagram, switches, new state
control.cpp:
    - Add new systemState CUTTING
    - change systemState_t from enum to enum class (conflicting with
      cutter enum)

    - Add CUTTING functionality to CUT switch and auto cut after target
      reached if enabled

cutter.cpp:
    - Add function cutter_isRunning()

config:
    - Add GPIO_LAMP macro to config
2022-09-17 11:42:38 +02:00
jonny_ji7
824bad930e Add switches for cutter to con-plan and config 2022-09-17 10:37:39 +02:00
jonny_ji7
ced7cda002 Update connection plan: New Control-panel layout
Replace previous control panel with to scale svg exported from cad with
button descriptions
2022-09-15 22:20:37 +02:00
jonny_l480
6242d6a5fc Merge branch 'main' into cutter 2022-09-12 13:48:58 +02:00
jonny_l480
59df1a9aa2 Merge branch '4swToAdc' 2022-09-12 13:26:15 +02:00
jonny_l480
3a99b8bc5c Adjust analog-sw thresholds, Disable logging (loglevel)
=> tested system with new stripboard and actual hardware: system
works as expected with new all combinations of the 4 switches
connected to 1 adc

- Adjust lookup voltage for switch combinations, after connecting the
stripboard to actualy used pcb (apparently there was a >100
difference using an other adc channel + pcb)

- define loglevel for analogswitches to WARN
2022-09-12 13:19:54 +02:00
jonny_ji7
451981b165 Rework switch-assignment, Update connection-plan
Rework config.cpp and config.hpp:
 - different naming convention for evaluated switch objects
 - thus updated macros for switches

 - add new evalswitch instances for 4 switches on 1 adc
 - update switch assignment, use the 4 new inputs

Update connection plan with new assignment, add stripboard details
2022-09-12 11:50:45 +02:00
jonny_ji7
1f53fabd19 Create gpio_adc component - outsource readAdc()
remove duplicate code:
function readAdc was used in multiple files, outsourced this to gpio
component
2022-09-12 11:19:47 +02:00
jonny_ji7
d2d85952df Add evalSwitch instance for sw on adc (testing)
Test all new changes in switchesAnalog and evaluatedSwitch
2022-09-12 09:58:08 +02:00
jonny_ji7
38ad266488 Remove public handle func, add getState functions
switchesAnalog:
- Add functions for obtaining states from each switch
- Remove public handle function, (now run locally at each state request of
a pin)

- adjust main.cpp to work with new functions
2022-09-12 09:57:22 +02:00
jonny_ji7
a932460924 EvalSwitch: Add func as source, remove dupl code
evaluatedSwitch component:
- remove duplicate code for inverted and non-inverted mode
- add new constructor for instance with a function to obtain current
  input state instead of gpio pin (e.g. needed for 4switches on analog input)
2022-09-12 09:47:06 +02:00
jonny_ji7
09ee67f583 Add code for demuxing 4 switch signals from adc pin
- create new files with code for demultiplexing the 4 switches from the
  one analog signal
- define lookup table with measurements done with the build pcb, test
  switches and esp32 breakout board
- add note do config that gpio used for digital in is now used for
  this multiplexer
- main.cpp: disable control task, run new handle function in a loop for
  testing
2022-09-11 19:58:13 +02:00
jonny_ji7
f52a58aa1c Add schematic, layout, calculations for 4swToAdc
Add details and calculations for a stripboard with a resistor network that makes it
possible to connect 4 switches (to gnd) to one adc pin of the controller
2022-09-11 19:53:57 +02:00
jonny_l480
fab75661c2 Fix random cutter stops (evaluateSwitch)
- use evaluatedSwitch class for position switch instead of reading gpio
directly because it triggered incorrectly too often

- cutter_stop()  only switch to CANCELED when not in IDLE already
2022-09-06 14:26:29 +02:00
jonny_ji7
9600932ae8 Add cutter to control, test via preset buttons 2022-09-06 12:18:27 +02:00
jonny_ji7
bb22fb340d Add cutter code (cutter.cpp, cutter.hpp)
Add logic for cutter according to function diagram
Remove use of relay from vfd.cpp
Add pin for cutter switch to config
2022-09-06 12:00:23 +02:00
jonny_ji7
7eb06fe228 Add wire-cutter to connection-plan and function-diagram 2022-09-04 11:56:32 +02:00
jonny_l480
5a3c6b15bc Merge branch 'display'
- merge display branch with outsourced and reworked display code
- resolve merge conflict caused by new ENCODER_TEST feature in main
2022-08-26 14:04:50 +02:00
jonny_l480
248668c526 Add encoder-test, calibrate distance conversion
Add encoder test:
  - used for calibrating the length measurement by counting the steps
    per meter
  - enabled with #define ENCODER_TEST  in config.hpp
  - display1: enocder steps
  - display2: converted length in meter

Distance conversion:
  - defining STEPS_PER_METER instead of MEASURING_ROLL_DIAMETER in
    config.hpp
  - defining the steps per meter by issuing 3 test measurements with
    4mm2 solar cable in the new encoder test mode
2022-08-26 13:24:51 +02:00
jonny_ji7
9d416d29e6 Switch from 7.5kw vfd to 700W vfd
Already switched earlier, now optimized code and connection plan to work
best with new vfd (T130750W).
Previous 7.5kw vfd will work too without using all 7 speed levels as at
first.

connection plan: changed pin assignment (1 free pin)

Code:
  - vfd.cpp, main.cpp: remove not used D2 pin (only used with 7.5kw vfd)
  - config.hpp: change pin assignment
2022-08-26 11:24:27 +02:00
25 changed files with 1716 additions and 246 deletions

View File

@@ -1,4 +1,6 @@
idf_component_register(
SRCS "gpio_evaluateSwitch.cpp"
SRCS
"gpio_evaluateSwitch.cpp"
"gpio_adc.cpp"
INCLUDE_DIRS "."
)

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@@ -0,0 +1,21 @@
#include "gpio_adc.hpp"
//=============================
//========= readAdc ===========
//=============================
//function for multisampling an anlog input
int gpio_readAdc(adc1_channel_t adc_channel, bool inverted) {
//make multiple measurements
int adc_reading = 0;
for (int i = 0; i < 32; i++) {
adc_reading += adc1_get_raw(adc_channel);
}
adc_reading = adc_reading / 32;
//return original or inverted result
if (inverted) {
return 4095 - adc_reading;
} else {
return adc_reading;
}
}

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@@ -0,0 +1,9 @@
#pragma once
#include <stdio.h>
#include "driver/adc.h"
//function for multisampling an anlog input
//measures 30 times and returns average
//if invertion is used currently 11bit resolution is assumed (subtracts from 4095)
//TODO: rework this function to be more universal
int gpio_readAdc(adc1_channel_t adc_channel, bool inverted = false);

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@@ -9,12 +9,12 @@ gpio_evaluatedSwitch::gpio_evaluatedSwitch( //minimal (use default values)
gpio_num = gpio_num_declare;
pullup = true;
inverted = false;
inputSource = inputSource_t::GPIO;
init();
initGpio();
};
gpio_evaluatedSwitch::gpio_evaluatedSwitch( //optional parameters given
gpio_num_t gpio_num_declare,
bool pullup_declare,
@@ -23,13 +23,25 @@ gpio_evaluatedSwitch::gpio_evaluatedSwitch( //optional parameters given
gpio_num = gpio_num_declare;
pullup = pullup_declare;
inverted = inverted_declare;
inputSource = inputSource_t::GPIO;
init();
initGpio();
};
gpio_evaluatedSwitch::gpio_evaluatedSwitch( //with function as input source
bool (*getInputStatePtr_f)(void),
bool inverted_f){
//gpio_num = NULL;
//pullup = NULL;
inverted = inverted_f;
getInputStatePtr = getInputStatePtr_f;
inputSource = inputSource_t::FUNCTION;
};
void gpio_evaluatedSwitch::init(){
void gpio_evaluatedSwitch::initGpio(){
ESP_LOGI(TAG, "initializing gpio pin %d", (int)gpio_num);
//define gpio pin as input
@@ -48,11 +60,33 @@ void gpio_evaluatedSwitch::init(){
};
void gpio_evaluatedSwitch::handle(){ //Statemachine for debouncing and edge detection
//--- get pin state with required method ---
switch (inputSource){
case inputSource_t::GPIO: //from gpio pin
if (gpio_get_level(gpio_num) == 0){ //pin low
inputState = true;
} else { //pin high
inputState = false;
}
break;
case inputSource_t::FUNCTION: //from funtion
inputState = (*getInputStatePtr)();
break;
}
//--- invert state ---
//not inverted: switch switches to GND when active
//inverted: switch switched to VCC when active
if (inverted == true){
inputState = !inputState;
}
//=========================================================
//=========== Statemachine for inverted switch ============
//=================== (switch to VCC) =====================
//========= Statemachine for evaluateing switch ===========
//=========================================================
switch (p_state){
default:
@@ -61,7 +95,7 @@ void gpio_evaluatedSwitch::handle(){ //Statemachine for debouncing and edge det
case switchState::FALSE: //input confirmed high (released)
fallingEdge = false; //reset edge event
if (gpio_get_level(gpio_num) == 1){ //pin high (on)
if (inputState == true){ //pin high (on)
p_state = switchState::HIGH;
timestampHigh = esp_log_timestamp(); //save timestamp switched from low to high
} else {
@@ -70,7 +104,7 @@ void gpio_evaluatedSwitch::handle(){ //Statemachine for debouncing and edge det
break;
case switchState::HIGH: //input recently switched to high (pressed)
if (gpio_get_level(gpio_num) == 1){ //pin still high (on)
if (inputState == true){ //pin still high (on)
if (esp_log_timestamp() - timestampHigh > minOnMs){ //pin in same state long enough
p_state = switchState::TRUE;
state = true;
@@ -84,7 +118,7 @@ void gpio_evaluatedSwitch::handle(){ //Statemachine for debouncing and edge det
case switchState::TRUE: //input confirmed high (pressed)
risingEdge = false; //reset edge event
if (gpio_get_level(gpio_num) == 0){ //pin low (off)
if (inputState == false){ //pin low (off)
timestampLow = esp_log_timestamp();
p_state = switchState::LOW;
} else {
@@ -94,7 +128,7 @@ void gpio_evaluatedSwitch::handle(){ //Statemachine for debouncing and edge det
break;
case switchState::LOW: //input recently switched to low (released)
if (gpio_get_level(gpio_num) == 0){ //pin still low (off)
if (inputState == false){ //pin still low (off)
if (esp_log_timestamp() - timestampLow > minOffMs){ //pin in same state long enough
p_state = switchState::FALSE;
msPressed = timestampLow - timestampHigh; //calculate duration the button was pressed
@@ -107,65 +141,6 @@ void gpio_evaluatedSwitch::handle(){ //Statemachine for debouncing and edge det
break;
}
}else{
//=========================================================
//========= Statemachine for not inverted switch ==========
//=================== (switch to GND) =====================
//=========================================================
switch (p_state){
default:
p_state = switchState::FALSE;
break;
case switchState::FALSE: //input confirmed high (released)
fallingEdge = false; //reset edge event
if (gpio_get_level(gpio_num) == 0){ //pin low (on)
p_state = switchState::LOW;
timestampLow = esp_log_timestamp(); //save timestamp switched from high to low
} else {
msReleased = esp_log_timestamp() - timestampHigh; //update duration released
}
break;
case switchState::LOW: //input recently switched to low (pressed)
if (gpio_get_level(gpio_num) == 0){ //pin still low (on)
if (esp_log_timestamp() - timestampLow > minOnMs){ //pin in same state long enough
p_state = switchState::TRUE;
state = true;
risingEdge = true;
msReleased = timestampLow - timestampHigh; //calculate duration the button was released
}
}else{
p_state = switchState::FALSE;
}
break;
case switchState::TRUE: //input confirmed low (pressed)
risingEdge = false; //reset edge event
if (gpio_get_level(gpio_num) == 1){ //pin high (off)
timestampHigh = esp_log_timestamp();
p_state = switchState::HIGH;
} else {
msPressed = esp_log_timestamp() - timestampLow; //update duration pressed
}
break;
case switchState::HIGH: //input recently switched to high (released)
if (gpio_get_level(gpio_num) == 1){ //pin still high (off)
if (esp_log_timestamp() - timestampHigh > minOffMs){ //pin in same state long enough
p_state = switchState::FALSE;
msPressed = timestampHigh - timestampLow; //calculate duration the button was pressed
state=false;
fallingEdge=true;
}
}else{
p_state = switchState::TRUE;
}
break;
}
}
}

View File

@@ -18,21 +18,30 @@ extern "C"
//switch to VCC (inverted) and dont use internal pullup:
//gpio_evaluatedSwitch s3(GPIO_NUM_14 false, true);
enum class inputSource_t {GPIO, FUNCTION};
class gpio_evaluatedSwitch {
public:
//--- input ---
uint32_t minOnMs = 30;
uint32_t minOffMs = 30;
gpio_evaluatedSwitch( //constructor minimal (default parameters pullup=true, inverted=false)
//constructor minimal (default parameters pullup=true, inverted=false)
gpio_evaluatedSwitch(
gpio_num_t gpio_num_declare
);
gpio_evaluatedSwitch( //constructor with optional parameters
//constructor with optional parameters
gpio_evaluatedSwitch(
gpio_num_t gpio_num_declare,
bool pullup_declare,
bool inverted_declare=false
);
//constructor with a function as source for input state instead of a gpio pin
gpio_evaluatedSwitch(bool (*getInputStatePtr_f)(void), bool inverted_f=false);
//--- output --- TODO make readonly? (e.g. public section: const int& x = m_x;)
bool state = false;
bool risingEdge = false;
@@ -47,12 +56,15 @@ class gpio_evaluatedSwitch {
gpio_num_t gpio_num;
bool pullup;
bool inverted;
bool (*getInputStatePtr)(void); //pointer to function for getting current input state
inputSource_t inputSource = inputSource_t::GPIO;
enum class switchState {TRUE, FALSE, LOW, HIGH};
switchState p_state = switchState::FALSE;
bool inputState = false;
uint32_t timestampLow = 0;
uint32_t timestampHigh = 0;
void init();
void initGpio();
};

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@@ -6,6 +6,8 @@ idf_component_register(
"buzzer.cpp"
"vfd.cpp"
"display.cpp"
"cutter.cpp"
"switchesAnalog.cpp"
INCLUDE_DIRS
"."
)

View File

@@ -3,13 +3,20 @@
//--- inputs ---
//create and configure objects for evaluated switches
gpio_evaluatedSwitch SW_START(GPIO_SW_START, true, false); //pullup true, not inverted (switch to GND, internal pullup used)
gpio_evaluatedSwitch SW_RESET(GPIO_SW_RESET, true, false); //pullup true, not inverted (switch to GND, internal pullup used)
gpio_evaluatedSwitch SW_SET(GPIO_SW_SET, true, false); //pullup true, not inverted (switch to GND, internal pullup used)
gpio_evaluatedSwitch SW_PRESET1(GPIO_SW_PRESET1, true, false); //pullup true, not inverted (switch to GND, internal pullup used)
gpio_evaluatedSwitch SW_PRESET2(GPIO_SW_PRESET2, false, true); //pullup false, INVERTED (switch to 3V3, pulldown on pcb soldered)
gpio_evaluatedSwitch SW_PRESET3(GPIO_SW_PRESET3, false, true); //pullup false, INVERTED (switch to 3V3, pulldown on pcb soldered)
//gpio_evaluatedSwitch sw_gpio_39(GPIO_NUM_39, false, true); //pullup false, INVERTED (switch to 3V3, pulldown on pcb soldered)
gpio_evaluatedSwitch sw_gpio_34(GPIO_NUM_34, false, true); //pullup false, INVERTED (switch to 3V3, pulldown on pcb soldered)
gpio_evaluatedSwitch sw_gpio_32(GPIO_NUM_32, true, false); //pullup true, not inverted (switch to GND, internal pullup used)
gpio_evaluatedSwitch sw_gpio_33(GPIO_NUM_33, true, false); //pullup true, not inverted (switch to GND, internal pullup used)
gpio_evaluatedSwitch sw_gpio_25(GPIO_NUM_25, true, false); //pullup true, not inverted (switch to GND, internal pullup used)
gpio_evaluatedSwitch sw_gpio_26(GPIO_NUM_26, true, false); //pullup true, not inverted (switch to GND, internal pullup used)
gpio_evaluatedSwitch sw_gpio_14(GPIO_NUM_14, true, false); //pullup true, not inverted (switch to GND, internal pullup used)
//--- switches connected to 4 sw to analog stripboard ---
//evaluated switches with function to obtain the current input state instead of gpio
gpio_evaluatedSwitch sw_gpio_analog_0(&switchesAnalog_getState_sw0);
gpio_evaluatedSwitch sw_gpio_analog_1(&switchesAnalog_getState_sw1);
gpio_evaluatedSwitch sw_gpio_analog_2(&switchesAnalog_getState_sw2);
gpio_evaluatedSwitch sw_gpio_analog_3(&switchesAnalog_getState_sw3);
//create buzzer object with no gap between beep events
buzzer_t buzzer(GPIO_BUZZER, 0);

View File

@@ -4,6 +4,7 @@ extern "C" {
}
#include "gpio_evaluateSwitch.hpp"
#include "buzzer.hpp"
#include "switchesAnalog.hpp"
//===================================
@@ -11,28 +12,47 @@ extern "C" {
//===================================
//4x stepper mosfet outputs for VFD
#define GPIO_VFD_FWD GPIO_NUM_4 //ST4
#define GPIO_VFD_D0 GPIO_NUM_16 //ST3
#define GPIO_VFD_D1 GPIO_NUM_2 //ST2
#define GPIO_VFD_D2 GPIO_NUM_15 //ST1
#define GPIO_VFD_REV GPIO_NUM_16 //ST3
#define GPIO_VFD_D0 GPIO_NUM_2 //ST2
#define GPIO_VFD_D1 GPIO_NUM_15 //ST1
//#define GPIO_VFD_D2 GPIO_NUM_15 //ST1 (D2 only used with 7.5kw vfd)
#define GPIO_VFD_REV GPIO_NUM_18 //mos1
#define GPIO_MOS2 GPIO_NUM_5 //mos2
#define GPIO_MOS1 GPIO_NUM_18 //mos1 (free)
#define GPIO_LAMP GPIO_NUM_5 //mos2
#define GPIO_RELAY GPIO_NUM_13
#define GPIO_BUZZER GPIO_NUM_12
//==================================
//===== define input gpio pins =====
//==== define analog input pins ====
//==================================
#define GPIO_SW_START GPIO_NUM_26
#define GPIO_SW_RESET GPIO_NUM_25
#define GPIO_SW_SET GPIO_NUM_33
#define GPIO_SW_PRESET1 GPIO_NUM_32
#define GPIO_SW_PRESET2 GPIO_NUM_34
#define GPIO_SW_PRESET3 GPIO_NUM_39
#define GPIO_POTI GPIO_NUM_36
#define ADC_CHANNEL_POTI ADC1_CHANNEL_0
#define GPIO_4SW_TO_ANALOG GPIO_NUM_39
#define ADC_CHANNEL_4SW_TO_ANALOG ADC1_CHANNEL_3 //gpio 39
//ADC1_CHANNEL_0 gpio36
//ADC1_CHANNEL_6 gpio_34
//ADC1_CHANNEL_3 gpio_39
//=====================================
//==== assign switches to objects =====
//=====================================
//see config.cpp for available evaluated switch objects
#define SW_START sw_gpio_26
#define SW_RESET sw_gpio_25
#define SW_CUTTER_POS sw_gpio_14
#define SW_SET sw_gpio_analog_0
#define SW_PRESET1 sw_gpio_analog_1
#define SW_PRESET2 sw_gpio_analog_2
#define SW_PRESET3 sw_gpio_analog_3
#define SW_CUT sw_gpio_33
#define SW_AUTO_CUT sw_gpio_32
//unused but already available evaluated inputs
//#define ? sw_gpio_34
//--------------------------
@@ -56,9 +76,14 @@ extern "C" {
#define ENABLE_HALF_STEPS false // Set to true to enable tracking of rotary encoder at half step resolution
#define FLIP_DIRECTION false // Set to true to reverse the clockwise/counterclockwise sense
//#define MEASURING_ROLL_DIAMETER 44 //roll v2 glued
#define MEASURING_ROLL_DIAMETER 86.6 //roll v3 large
#define PI 3.14159265358979323846
//--------------------------
//------ calibration -------
//--------------------------
//use encoder test for calibration and calculate STEPS_PER_METER
//#define ENCODER_TEST //show encoder count instead of converted meters
#define STEPS_PER_METER 2127 //roll-v3-gummi-86.6mm - d=89.8mm
//#define MEASURING_ROLL_DIAMETER 86.6 //roll v3 large
//#define PI 3.14159265358979323846
@@ -66,14 +91,22 @@ extern "C" {
//===== global variables =====
//============================
//create global evaluated switch objects
//--- inputs ---
//create objects for switches at bottom screw temerinals
extern gpio_evaluatedSwitch SW_START;
extern gpio_evaluatedSwitch SW_RESET;
extern gpio_evaluatedSwitch SW_SET;
extern gpio_evaluatedSwitch SW_PRESET1;
extern gpio_evaluatedSwitch SW_PRESET2;
extern gpio_evaluatedSwitch SW_PRESET3;
//--- switches on digital gpio pins ---
//extern gpio_evaluatedSwitch sw_gpio_39;
extern gpio_evaluatedSwitch sw_gpio_34;
extern gpio_evaluatedSwitch sw_gpio_32;
extern gpio_evaluatedSwitch sw_gpio_33;
extern gpio_evaluatedSwitch sw_gpio_25;
extern gpio_evaluatedSwitch sw_gpio_26;
extern gpio_evaluatedSwitch sw_gpio_14;
//--- switches connected to 4-sw-to-analog stripboard ---
extern gpio_evaluatedSwitch sw_gpio_analog_0;
extern gpio_evaluatedSwitch sw_gpio_analog_1;
extern gpio_evaluatedSwitch sw_gpio_analog_2;
extern gpio_evaluatedSwitch sw_gpio_analog_3;
//create global buzzer object
extern buzzer_t buzzer;

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@@ -23,36 +23,15 @@ QueueHandle_t init_encoder(rotary_encoder_info_t * info){
}
//=============================
//========= readAdc ===========
//=============================
//function for multisampling an anlog input
int readAdc(adc1_channel_t adc_channel, bool inverted = false) {
//make multiple measurements
int adc_reading = 0;
for (int i = 0; i < 16; i++) {
adc_reading += adc1_get_raw(adc_channel);
}
adc_reading = adc_reading / 16;
//return original or inverted result
if (inverted) {
return 4095 - adc_reading;
} else {
return adc_reading;
}
}
//====================
//==== variables =====
//====================
static const char *TAG = "control"; //tag for logging
const char* systemStateStr[5] = {"COUNTING", "WINDING_START", "WINDING", "TARGET_REACHED", "MANUAL"};
systemState_t controlState = COUNTING;
const char* systemStateStr[7] = {"COUNTING", "WINDING_START", "WINDING", "TARGET_REACHED", "AUTO_CUT_WAITING", "CUTTING", "MANUAL"};
systemState_t controlState = systemState_t::COUNTING;
uint32_t timestamp_changedState = 0;
char buf_disp[20]; //both displays
char buf_disp1[10];// 8 digits + decimal point + \0
@@ -63,29 +42,39 @@ rotary_encoder_info_t encoder; //encoder device/info
QueueHandle_t encoder_queue = NULL; //encoder event queue
rotary_encoder_state_t encoderState;
uint32_t timestamp_pageSwitched = 0;
bool page = false; //store page number currently displayed
int lengthNow = 0; //length measured in mm
int lengthTarget = 3000; //target length in mm
int lengthRemaining = 0; //(target - now) length needed for reaching the target
int potiRead = 0; //voltage read from adc
uint32_t timestamp_motorStarted = 0; //timestamp winding started
//encoder test / calibration
int lengthBeeped = 0; //only beep once per meter during encoder test
//automatic cut
int cut_msRemaining = 0;
uint32_t timestamp_cut_lastBeep = 0;
uint32_t autoCut_delayMs = 3000; //TODO add this to config
bool autoCutEnabled = false; //store state of toggle switch (no hotswitch)
//===== change State =====
//function for changing the controlState with log output
void changeState (systemState_t stateNew) {
//only proceed when state actually changed
if (controlState == stateNew){
if (controlState == stateNew) {
return; //already at target state -> nothing to do
}
//log change
ESP_LOGW(TAG, "changed state from %s to %s", systemStateStr[(int)controlState], systemStateStr[(int)stateNew]);
//change state
controlState = stateNew;
//update timestamp
timestamp_changedState = esp_log_timestamp();
}
//===== handle Stop Condition =====
//function that checks whether start button is released or target is reached (used in multiple states)
//returns true when stopped, false when no action
@@ -94,16 +83,16 @@ bool handleStopCondition(handledDisplay * displayTop, handledDisplay * displayBo
//stop conditions that are checked in any mode
//target reached
if (lengthRemaining <= 0 ) {
changeState(TARGET_REACHED);
changeState(systemState_t::TARGET_REACHED);
vfd_setState(false);
displayTop->blink(1, 0, 1500, " S0LL ");
displayBot->blink(1, 0, 1500, "ERREICHT");
displayTop->blink(1, 0, 1000, " S0LL ");
displayBot->blink(1, 0, 1000, "ERREICHT");
buzzer.beep(2, 100, 100);
return true;
}
//start button released
else if (SW_START.state == false) {
changeState(COUNTING);
changeState(systemState_t::COUNTING);
vfd_setState(false);
displayTop->blink(2, 900, 1000, "- STOP -");
displayBot->blink(2, 900, 1000, " TASTER ");
@@ -121,7 +110,7 @@ bool handleStopCondition(handledDisplay * displayTop, handledDisplay * displayBo
void setDynSpeedLvl(uint8_t lvlMax = 3){
uint8_t lvl;
//define speed level according to difference
if (lengthRemaining < 50) {
if (lengthRemaining < 20) {
lvl = 0;
} else if (lengthRemaining < 200) {
lvl = 1;
@@ -131,7 +120,7 @@ void setDynSpeedLvl(uint8_t lvlMax = 3){
lvl = 3;
}
//limit to max lvl
if (lvl > lvlMax){
if (lvl > lvlMax) {
lvl = lvlMax;
}
//update vfd speed level
@@ -165,7 +154,7 @@ void task_control(void *pvParameter)
//===== loop =====
//================
while(1){
vTaskDelay(20 / portTICK_PERIOD_MS);
vTaskDelay(10 / portTICK_PERIOD_MS);
//-----------------------------
//------ handle switches ------
@@ -177,8 +166,15 @@ void task_control(void *pvParameter)
SW_PRESET1.handle();
SW_PRESET2.handle();
SW_PRESET3.handle();
SW_CUT.handle();
SW_AUTO_CUT.handle();
//---------------------------
//------ handle cutter ------
//---------------------------
cutter_handle();
//----------------------------
//------ rotary encoder ------
@@ -186,36 +182,73 @@ void task_control(void *pvParameter)
// Poll current position and direction
rotary_encoder_get_state(&encoder, &encoderState);
//--- calculate distance ---
lengthNow = (float)encoderState.position * (MEASURING_ROLL_DIAMETER * PI) / 600; //TODO dont calculate constant factor every time FIXME: ROUNDING ISSUE float-int?
lengthNow = (float)encoderState.position * 1000 / STEPS_PER_METER;
//---------------------------
//--------- buttons ---------
//---------------------------
//TODO: ADD PRESET SWITCHES HERE
//--- RESET switch ---
if (SW_RESET.risingEdge) {
rotary_encoder_reset(&encoder);
lengthNow = 0;
buzzer.beep(1, 700, 100);
//TODO: stop cutter with reset switch?
//cutter_stop();
}
//--- CUT switch ---
//start cut cycle immediately
if (SW_CUT.risingEdge) {
//stop cutter if already running
if (cutter_isRunning()) {
cutter_stop();
buzzer.beep(1, 600, 0);
}
//start cutter when motor not active
else if (controlState != systemState_t::WINDING_START //TODO use vfd state here?
&& controlState != systemState_t::WINDING) {
cutter_start();
buzzer.beep(1, 70, 50);
}
//error cant cut while motor is on
else {
buzzer.beep(6, 100, 50);
}
}
//--- AUTO_CUT toggle sw ---
//beep at change
if (SW_AUTO_CUT.risingEdge) {
buzzer.beep(2, 100, 50);
} else if (SW_AUTO_CUT.fallingEdge) {
buzzer.beep(1, 400, 50);
}
//update enabled state
if (SW_AUTO_CUT.state) {
//enable autocut when not in target_reached state
//(prevent immediate/unexpected cut)
if (controlState != systemState_t::TARGET_REACHED) {
autoCutEnabled = true;
}
} else {
//disable anytime (also stops countdown to auto cut)
autoCutEnabled = false;
}
//--- manual mode ---
//switch to manual motor control (2 buttons + poti)
if ( SW_PRESET2.state && (SW_PRESET1.state || SW_PRESET3.state) && controlState != MANUAL ) {
if ( SW_PRESET2.state && (SW_PRESET1.state || SW_PRESET3.state) && controlState != systemState_t::MANUAL ) {
//enable manual control
changeState(MANUAL);
changeState(systemState_t::MANUAL);
buzzer.beep(3, 100, 60);
}
//--- set custom target length ---
//set target length to poti position when SET switch is pressed
if (SW_SET.state == true) {
//read adc
potiRead = readAdc(ADC_CHANNEL_POTI); //0-4095
potiRead = gpio_readAdc(ADC_CHANNEL_POTI); //0-4095
//scale to target length range
int lengthTargetNew = (float)potiRead / 4095 * 30000;
//apply hysteresis and round to whole meters //TODO optimize this
@@ -248,8 +281,8 @@ void task_control(void *pvParameter)
//--- target length presets ---
if (controlState != MANUAL) { //dont apply preset length while controlling motor with preset buttons
if (SW_PRESET1.risingEdge){
if (controlState != systemState_t::MANUAL) { //dont apply preset length while controlling motor with preset buttons
if (SW_PRESET1.risingEdge) {
lengthTarget = 1000;
buzzer.beep(lengthTarget/1000, 25, 30);
displayBot.blink(3, 100, 100, "S0LL ");
@@ -276,13 +309,12 @@ void task_control(void *pvParameter)
//--- statemachine ---
switch (controlState) {
case COUNTING: //no motor action
case systemState_t::COUNTING: //no motor action
vfd_setState(false);
//TODO check stop condition before starting - prevents motor from starting 2 cycles when
//TODO check stop condition before starting - prevents motor from starting 2 cycles when already at target
//--- start winding to length ---
if (SW_START.risingEdge) {
changeState(WINDING_START);
//TODO apply dynamic speed here too (if started when already very close)
changeState(systemState_t::WINDING_START);
vfd_setSpeedLevel(1); //start at low speed
vfd_setState(true); //start motor
timestamp_motorStarted = esp_log_timestamp(); //save time started
@@ -290,57 +322,95 @@ void task_control(void *pvParameter)
}
break;
case WINDING_START: //wind slow for certain time
case systemState_t::WINDING_START: //wind slow for certain time
//set vfd speed depending on remaining distance
setDynSpeedLvl(1); //limit to speed lvl 1 (force slow start)
if (esp_log_timestamp() - timestamp_motorStarted > 2000) {
changeState(WINDING);
if (esp_log_timestamp() - timestamp_motorStarted > 3000) {
changeState(systemState_t::WINDING);
}
handleStopCondition(&displayTop, &displayBot); //stops if button released or target reached
//TODO: cancel when there was no cable movement during start time?
break;
case WINDING: //wind fast, slow down when close
case systemState_t::WINDING: //wind fast, slow down when close
//set vfd speed depending on remaining distance
setDynSpeedLvl(); //slow down when close to target
handleStopCondition(&displayTop, &displayBot); //stops if button released or target reached
//TODO: cancel when there is no cable movement anymore e.g. empty / timeout?
break;
case TARGET_REACHED:
case systemState_t::TARGET_REACHED:
vfd_setState(false);
//switch to counting state when no longer at or above target length
if ( lengthRemaining > 0 ) {
changeState(COUNTING);
if ( lengthRemaining > 10 ) { //FIXME: require reset switch to be able to restart? or evaluate a tolerance here?
changeState(systemState_t::COUNTING);
}
//switch initiate countdown to auto-cut
else if ( (autoCutEnabled)
&& (esp_log_timestamp() - timestamp_changedState > 300) ) { //wait for dislay msg "reached" to finish
changeState(systemState_t::AUTO_CUT_WAITING);
}
//show msg when trying to start, but target is reached
if (SW_START.risingEdge){
buzzer.beep(3, 40, 30);
displayTop.blink(2, 600, 800, " S0LL ");
displayBot.blink(2, 600, 800, "ERREICHT");
if (SW_START.risingEdge) {
buzzer.beep(2, 50, 30);
displayTop.blink(2, 600, 500, " S0LL ");
displayBot.blink(2, 600, 500, "ERREICHT");
}
break;
case MANUAL: //manually control motor via preset buttons + poti
case systemState_t::AUTO_CUT_WAITING:
//handle delayed start of cut
cut_msRemaining = autoCut_delayMs - (esp_log_timestamp() - timestamp_changedState);
//- countdown stop conditions -
if (!autoCutEnabled || !SW_AUTO_CUT.state || SW_RESET.state || SW_CUT.state) { //TODO: also stop when target not reached anymore?
changeState(systemState_t::COUNTING);
}
//- trigger cut if delay passed -
else if (cut_msRemaining <= 0) {
cutter_start();
changeState(systemState_t::CUTTING);
}
//- beep countdown -
//time passed since last beep > time remaining / 6
else if ( (esp_log_timestamp() - timestamp_cut_lastBeep) > (cut_msRemaining / 6)
&& (esp_log_timestamp() - timestamp_cut_lastBeep) > 50 ) { //dont trigger beeps faster than beep time
buzzer.beep(1, 50, 0);
timestamp_cut_lastBeep = esp_log_timestamp();
}
break;
case systemState_t::CUTTING:
//exit when finished cutting
if (cutter_isRunning() == false) {
//TODO stop if start buttons released?
changeState(systemState_t::COUNTING);
//TODO reset automatically or wait for manual reset?
rotary_encoder_reset(&encoder);
lengthNow = 0;
buzzer.beep(1, 700, 100);
}
break;
case systemState_t::MANUAL: //manually control motor via preset buttons + poti
//read poti value
potiRead = readAdc(ADC_CHANNEL_POTI); //0-4095
potiRead = gpio_readAdc(ADC_CHANNEL_POTI); //0-4095
//scale poti to speed levels 0-3
uint8_t level = round( (float)potiRead / 4095 * 3 );
//exit manual mode if preset2 released
if ( SW_PRESET2.state == false ) {
changeState(COUNTING);
changeState(systemState_t::COUNTING);
buzzer.beep(1, 1000, 100);
}
//P2 + P1 -> turn left
else if ( SW_PRESET1.state && !SW_PRESET3.state ) {
vfd_setSpeedLevel(level); //TODO: use poti input for level
vfd_setSpeedLevel(level);
vfd_setState(true, REV);
sprintf(buf_disp2, "[--%02i ", level);
// 123 45 678
}
//P2 + P3 -> turn right
else if ( SW_PRESET3.state && !SW_PRESET1.state ) {
vfd_setSpeedLevel(level); //TODO: use poti input for level
vfd_setSpeedLevel(level);
vfd_setState(true, FWD);
sprintf(buf_disp2, " %02i--]", level);
}
@@ -353,17 +423,47 @@ void task_control(void *pvParameter)
//--------------------------
//------ encoder test ------
//--------------------------
#ifdef ENCODER_TEST
//run display handle functions
displayTop.handle();
displayBot.handle();
//-- show encoder steps on display1 ---
sprintf(buf_disp1, "EN %05d", encoderState.position); //count
displayTop.showString(buf_disp1);
//--- show converted distance on display2 ---
sprintf(buf_disp2, "Met %5.3f", (float)lengthNow/1000); //m
displayBot.showString(buf_disp2);
//--- beep every 1m ---
//note: only works precicely in forward/positive direction
if (lengthNow % 1000 < 50) { //with tolerance in case of missed exact value
if (fabs(lengthNow - lengthBeeped) >= 900) { //dont beep multiple times at same meter
//TODO: add case for reverse direction. currently beeps 0.1 too early
buzzer.beep(1, 400, 100 );
lengthBeeped = lengthNow;
}
}
#else
//--------------------------
//-------- display1 --------
//--------------------------
//run handle function
displayTop.handle();
//show current position on display
//indicate upcoming cut when pending
if (controlState == systemState_t::AUTO_CUT_WAITING) {
displayTop.blinkStrings(" CUT 1N ", " ", 70, 30);
}
//otherwise show current position
else {
sprintf(buf_tmp, "1ST %5.4f", (float)lengthNow/1000);
// 123456789
//limit length to 8 digits + decimal point (drop decimal places when it does not fit)
sprintf(buf_disp1, "%.9s", buf_tmp);
displayTop.showString(buf_disp1);
}
//--------------------------
@@ -372,13 +472,23 @@ void task_control(void *pvParameter)
//run handle function
displayBot.handle();
//setting target length: blink target length
if (SW_SET.state == true){
if (SW_SET.state == true) {
sprintf(buf_tmp, "S0LL%5.3f", (float)lengthTarget/1000);
displayBot.blinkStrings(buf_tmp, "S0LL ", 300, 100);
}
//manual state: blink "manual"
else if (controlState == MANUAL) {
displayBot.blinkStrings(" MANUAL ", buf_disp2, 1000, 1000);
else if (controlState == systemState_t::MANUAL) {
displayBot.blinkStrings(" MANUAL ", buf_disp2, 400, 800);
}
//notify that cutter is active
else if (cutter_isRunning()) {
displayBot.blinkStrings("CUTTING]", "CUTTING[", 100, 100);
}
//show ms countdown to cut when pending
else if (controlState == systemState_t::AUTO_CUT_WAITING) {
sprintf(buf_disp2, " %04d ", cut_msRemaining);
//displayBot.showString(buf_disp2); //TODO:blink "erreicht" overrides this. for now using blink as workaround
displayBot.blinkStrings(buf_disp2, buf_disp2, 100, 100);
}
//otherwise show target length
else {
@@ -389,10 +499,24 @@ void task_control(void *pvParameter)
}
//TODO: blink disp2 when set button pressed
//TODO: blink disp2 when preset button pressed (exept manual mode)
//TODO: write "MAN CTL" to disp2 when in manual mode
//TODO: display or blink "REACHED" when reached state and start pressed
//----------------------------
//------- control lamp -------
//----------------------------
//basic functionality of lamp:
//turn on when not idling
//TODO: add switch-case for different sates
//e.g. blink with different frequencies in different states
if (controlState != systemState_t::COUNTING
&& controlState != systemState_t::TARGET_REACHED) {
gpio_set_level(GPIO_LAMP, 1);
}
else {
gpio_set_level(GPIO_LAMP, 0);
}
#endif
}

View File

@@ -18,14 +18,18 @@ extern "C"
#include "config.hpp"
#include "gpio_evaluateSwitch.hpp"
#include "gpio_adc.hpp"
#include "buzzer.hpp"
#include "vfd.hpp"
#include "display.hpp"
#include "cutter.hpp"
typedef enum systemState_t {COUNTING, WINDING_START, WINDING, TARGET_REACHED, MANUAL} systemState_t;
extern const char* systemStateStr[5];
//enum describing the state of the system
enum class systemState_t {COUNTING, WINDING_START, WINDING, TARGET_REACHED, AUTO_CUT_WAITING, CUTTING, MANUAL};
//array with enum as strings for logging states
extern const char* systemStateStr[7];
//task that controls the entire machine (has to be created as task in main function)
void task_control(void *pvParameter);

169
main/cutter.cpp Normal file
View File

@@ -0,0 +1,169 @@
#include "cutter.hpp"
const char* cutter_stateStr[5] = {"IDLE", "START", "CUTTING", "CANCELED", "TIMEOUT"}; //define strings for logging the state
//---------------------------
//----- local functions -----
//---------------------------
//declare local functions
void setState(cutter_state_t stateNew);
bool checkTimeout();
//---------------------------
//----- local variables -----
//---------------------------
cutter_state_t cutter_state = cutter_state_t::IDLE;
uint32_t timestamp_turnedOn;
uint32_t msTimeout = 3000;
static const char *TAG = "cutter"; //tag for logging
//=========================
//========= start =========
//=========================
void cutter_start(){
setState(cutter_state_t::START);
//starts motor on state change
}
//========================
//========= stop =========
//========================
void cutter_stop(){
if(cutter_state != cutter_state_t::IDLE){
setState(cutter_state_t::CANCELED);
}
//starts motor on state change
}
//===========================
//===== cutter_getState =====
//===========================
cutter_state_t cutter_getState(){
return cutter_state;
}
//============================
//===== cutter_isRunning =====
//============================
bool cutter_isRunning(){
if (cutter_state == cutter_state_t::START
|| cutter_state == cutter_state_t::CUTTING) {
return true;
} else {
return false;
}
}
//---------------------------
//-------- setState ---------
//---------------------------
//local function for changing state, taking corresponding actions and sending log output
void setState(cutter_state_t stateNew){
//only proceed and send log output when state or direction actually changed
if ( cutter_state == stateNew) {
//already at target state -> do nothing
return;
}
//log old and new state
ESP_LOGI(TAG, "CHANGING state from: %s",cutter_stateStr[(int)cutter_state]);
ESP_LOGI(TAG, "CHANGING state to: %s",cutter_stateStr[(int)stateNew]);
//update stored state
cutter_state = stateNew;
switch(stateNew){
case cutter_state_t::IDLE:
case cutter_state_t::TIMEOUT:
case cutter_state_t::CANCELED:
//--- turn motor off ---
gpio_set_level(GPIO_RELAY, 0);
break;
case cutter_state_t::START:
case cutter_state_t::CUTTING:
//--- turn motor on ---
gpio_set_level(GPIO_RELAY, 1);
//update state, timestamp
timestamp_turnedOn = esp_log_timestamp();
break;
}
}
//--------------------------
//------ checkTimeout ------
//--------------------------
//local function that checks for timeout
bool checkTimeout(){
if (esp_log_timestamp() - timestamp_turnedOn > msTimeout){
setState(cutter_state_t::TIMEOUT);
return true;
} else {
return false;
}
}
//========================
//======== handle ========
//========================
//function that handles the cutter logic -> has to be run repeatedly
void cutter_handle(){
//handle evaluated switch (position switch)
SW_CUTTER_POS.handle();
//TODO add custom thresholds once at initialization?
//SW_CUTTER_POS.minOnMs = 10;
//SW_CUTTER_POS.minOffMs = 10;
switch(cutter_state){
case cutter_state_t::IDLE:
case cutter_state_t::TIMEOUT:
case cutter_state_t::CANCELED:
//wait for state change via cutter_start();
break;
case cutter_state_t::START:
//--- moved away from idle position ---
//if (gpio_get_level(GPIO_CUTTER_POS_SW) == 0){ //contact closed
if (SW_CUTTER_POS.state == true) { //contact closed -> not at idle pos
setState(cutter_state_t::CUTTING);
}
//--- timeout ---
else {
checkTimeout();
}
break;
case cutter_state_t::CUTTING:
//--- idle position reached ---
//if (gpio_get_level(GPIO_CUTTER_POS_SW) == 1){ //contact not closed
//TODO: add min on duration
if (SW_CUTTER_POS.state == false) { //contact open -> at idle pos
setState(cutter_state_t::IDLE);
}
//--- timeout ---
else {
checkTimeout();
}
break;
}
}

37
main/cutter.hpp Normal file
View File

@@ -0,0 +1,37 @@
#pragma once
extern "C"
{
#include <stdio.h>
#include "esp_log.h"
}
#include "buzzer.hpp"
#include "display.hpp"
#include "gpio_evaluateSwitch.hpp"
//--- variables ---
//enum for state of cutter
enum class cutter_state_t {IDLE, START, CUTTING, CANCELED, TIMEOUT};
//string for logging the state name
extern const char* cutter_stateStr[5];
//--- functions ---
//trigger cut cycle (no effect if already running)
void cutter_start();
//cancel cutting action
void cutter_stop();
//return current state
cutter_state_t cutter_getState();
//TODO: bool cutter_isOn() (simply return boolean instead of enum)
//check if cutter is currently operating
bool cutter_isRunning();
//handle function - has to be run repeatedly
void cutter_handle();

View File

@@ -13,37 +13,42 @@ extern "C"
#include "config.hpp"
#include "control.hpp"
#include "buzzer.hpp"
#include "switchesAnalog.hpp"
//=================================
//=========== functions ===========
//=================================
//--- configure output ---
//function to configure gpio pin as output
void gpio_configure_output(gpio_num_t gpio_pin){
gpio_pad_select_gpio(gpio_pin);
gpio_set_direction(gpio_pin, GPIO_MODE_OUTPUT);
}
//--- init gpios ---
void init_gpios(){
//initialize all outputs
//--- outputs ---
//4x stepper mosfets
gpio_configure_output(GPIO_VFD_FWD);
gpio_configure_output(GPIO_VFD_D0);
gpio_configure_output(GPIO_VFD_D1);
gpio_configure_output(GPIO_VFD_D2);
//2x power mosfets
gpio_configure_output(GPIO_VFD_REV);
gpio_configure_output(GPIO_MOS2);
//gpio_configure_output(GPIO_VFD_D2); only used with 7.5kw vfd
//2x power mosfets
gpio_configure_output(GPIO_MOS1); //mos1
gpio_configure_output(GPIO_LAMP); //llamp (mos2)
//onboard relay and buzzer
gpio_configure_output(GPIO_RELAY);
gpio_configure_output(GPIO_BUZZER);
//5v regulator
gpio_configure_output(GPIO_NUM_17);
//--- inputs ---
//initialize and configure ADC
adc1_config_width(ADC_WIDTH_BIT_12); //=> max resolution 4096
adc1_config_channel_atten(ADC_CHANNEL_POTI, ADC_ATTEN_DB_11); //max voltage
}
@@ -51,8 +56,6 @@ void init_gpios(){
//======================================
//============ buzzer task =============
//======================================
//TODO: move the task creation to buzzer class (buzzer.cpp)
//e.g. only have function buzzer.createTask() in app_main
void task_buzzer( void * pvParameters ){
ESP_LOGI("task_buzzer", "Start of buzzer task...");
//run function that waits for a beep events to arrive in the queue
@@ -62,8 +65,6 @@ void task_buzzer( void * pvParameters ){
//======================================
//=========== main function ============
//======================================
@@ -78,6 +79,7 @@ extern "C" void app_main()
//define loglevel
esp_log_level_set("*", ESP_LOG_INFO);
esp_log_level_set("buzzer", ESP_LOG_ERROR);
esp_log_level_set("switches-analog", ESP_LOG_WARN);
esp_log_level_set("control", ESP_LOG_INFO);
//create task for controlling the machine

103
main/switchesAnalog.cpp Normal file
View File

@@ -0,0 +1,103 @@
#include "switchesAnalog.hpp"
#define CHECK_BIT(var,pos) (((var)>>(pos)) & 1) //TODO duplicate code: same macro already used in vfd.cpp
//=====================
//===== Variables =====
//=====================
static const char *TAG = "switches-analog"; //tag for logging
int diffMin = 4095;
int adcValue;
int match_index = 0;
//array that describes voltages for all combinations of the 4 inputs
const int lookup_voltages[] = {
//ADC, S3 S2 S1 S0
4095, //0000
3780, //0001
3390, //0010
3040, //0011
2760, //0100
2542, //0101
2395, //0110
2225, //0111
1964, //1000
1845, //1001
1762, //1010
1664, //1011
1573, //1100
1485, //1101
1432, //1110
1363 //1111
};
//===========================
//===== handle function =====
//===========================
//handle demuxing of 4 switches from 1 adc (has to be run repeatedly)
void handle(){
//read current voltage
adcValue = gpio_readAdc(ADC_CHANNEL_4SW_TO_ANALOG);
ESP_LOGI(TAG, "voltage read: %d", adcValue);
//find closest match in lookup table
diffMin = 4095; //reset diffMin each run
for (int i=0; i<16; i++){
int diff = fabs(adcValue - lookup_voltages[i]);
if (diff < diffMin){
diffMin = diff;
match_index = i;
}
}
//get bool values for each input from matched index
bool s0 = CHECK_BIT(match_index, 0);
bool s1 = CHECK_BIT(match_index, 1);
bool s2 = CHECK_BIT(match_index, 2);
bool s3 = CHECK_BIT(match_index, 3);
//bool s1 = ((match_index & 0b1000) == 0b1000);
//bool s2 = ((match_index & 0b0100) == 0b0100);
//bool s3 = ((match_index & 0b0010) == 0b0010);
//bool s4 = ((match_index & 0b0001) == 0b0001);
//log results
ESP_LOGI(TAG, "adcRead: %d, closest-match: %d, diff: %d, index: %d, switches: %d%d%d%d",
adcValue, lookup_voltages[match_index], diffMin, match_index, (int)s3, (int)s2, (int)s1, (int)s0);
}
//====================
//===== getState =====
//====================
//get state of certain switch (0-3)
bool switchesAnalog_getState(int swNumber){
//run handle function to obtain all current input states
handle();
//get relevant bit
bool state = CHECK_BIT(match_index, swNumber);
ESP_LOGI(TAG, "returned state of switch No. %d = %i", swNumber, (int)state);
return state;
}
bool switchesAnalog_getState_sw0(){
return switchesAnalog_getState(0);
}
bool switchesAnalog_getState_sw1(){
return switchesAnalog_getState(1);
}
bool switchesAnalog_getState_sw2(){
return switchesAnalog_getState(2);
}
bool switchesAnalog_getState_sw3(){
return switchesAnalog_getState(3);
}

21
main/switchesAnalog.hpp Normal file
View File

@@ -0,0 +1,21 @@
#pragma once
extern "C"
{
#include <stdio.h>
#include <freertos/FreeRTOS.h>
#include "esp_log.h"
#include "driver/adc.h"
#include <math.h>
}
#include "config.hpp"
#include "gpio_adc.hpp"
//get current state of certain switch
bool switchesAnalog_getState(int swNumber);
bool switchesAnalog_getState_sw0();
bool switchesAnalog_getState_sw1();
bool switchesAnalog_getState_sw2();
bool switchesAnalog_getState_sw3();

View File

@@ -38,11 +38,9 @@ void vfd_setState(bool stateNew, vfd_direction_t directionNew){
gpio_set_level(GPIO_VFD_REV, 1);
break;
}
gpio_set_level(GPIO_RELAY, 1);
} else {
gpio_set_level(GPIO_VFD_FWD, 0);
gpio_set_level(GPIO_VFD_REV, 0);
gpio_set_level(GPIO_RELAY, 0);
}
}
@@ -77,12 +75,13 @@ void vfd_setSpeedLevel(uint8_t levelNew){
//7 1 1 1 70
//limit to 7
if (level > 7) {
level = 7;
if (level > 3) {
level = 3;
}
//variables for logging the pin state
bool D0, D1, D2;
//bool D0, D1, D2;
bool D0, D1;
//set output state according to corresponding bit state
if CHECK_BIT(level, 0) {
@@ -101,14 +100,15 @@ void vfd_setSpeedLevel(uint8_t levelNew){
gpio_set_level(GPIO_VFD_D1, 0);
}
if CHECK_BIT(level, 2) {
D2 = true;
gpio_set_level(GPIO_VFD_D2, 1);
} else {
D2 = false;
gpio_set_level(GPIO_VFD_D2, 0);
}
// if CHECK_BIT(level, 2) {
// D2 = true;
// gpio_set_level(GPIO_VFD_D2, 1);
// } else {
// D2 = false;
// gpio_set_level(GPIO_VFD_D2, 0);
// }
//log pin state
ESP_LOGI(TAG, " - pin state: D2=%i, D1=%i, D0=%i", (int)D2, (int)D1, (int)D0);
//ESP_LOGI(TAG, " - pin state: D2=%i, D1=%i, D0=%i", (int)D2, (int)D1, (int)D0);
ESP_LOGI(TAG, " - pin state: D1=%i, D0=%i", (int)D1, (int)D0);
}

View File

@@ -19,5 +19,5 @@ extern const char* vfd_directionStr[2];
//function for setting the state and optional direction of the motor: on/off, FWD/REV (default FWD)
void vfd_setState(bool stateNew, vfd_direction_t direction = FWD);
//function for setting the speed level (1-7)
//function for setting the speed level (0-3)
void vfd_setSpeedLevel(uint8_t levelNew = 0);

75
pcb/4swToAdc.kicad_prl Normal file
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294
pcb/4swToAdc.kicad_pro Normal file
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