Update diagram pdf files, cad files (guides)

- update / export pdf version from current drawio connection-plan and
  function-diagram
- update cad files

.gitattributes

@@ -0,0 +1 @@
+*.fcstd text

.gitignore

@@ -4,3 +4,9 @@ build
 # VIM files
 *.swp
 *.swo
+
+# drawio files
+*.bkp
+
+# freecad backup files
+*.FCStd1

README.md

@@ -0,0 +1,18 @@
+# Hardware
+## connection plan
+See [connection-plan.pdf](connection-plan.pdf)  
+
+
+# Components
+## rotary encoder LPD3806-600BM-G5-24C
+    - Pulses: 600 p/r (Single-phase 600 pulses /R,Two phase 4 frequency doubling to 2400 pulses)
+    - Power source: DC5-24V
+    - Shaft: 6*13mm/0.23*0.51"
+    - Size: 38*35.5mm/1.49*1.39"
+    - Output :AB 2phase output rectangular orthogonal pulse circuit, the output for the NPN open collector output type
+    - Maximum mechanical speed: 5000 R / min
+    - Response frequency: 0-20KHz
+    - Cable length: 1.5 meter
+    - size: http://domoticx.com/wp-content/uploads/2020/05/LPD3806-afmetingen.jpg
+    - Wires: Green = A phase, white = B phase, red = Vcc power +, black = V0
+

cad/export/.gitignore

@@ -0,0 +1,4 @@
+# Ignore everything in this directory
+*
+# Except this file
+!.gitignore

components/gpio/CMakeLists.txt

@@ -0,0 +1,6 @@
+idf_component_register(
+    SRCS 
+        "gpio_evaluateSwitch.cpp"
+        "gpio_adc.cpp"
+    INCLUDE_DIRS "."
+)

components/gpio/gpio_adc.cpp

@@ -0,0 +1,21 @@
+#include "gpio_adc.hpp"
+
+
+//=============================
+//========= readAdc ===========
+//=============================
+//function for multisampling an anlog input
+int gpio_readAdc(adc1_channel_t adc_channel, bool inverted) {
+    //make multiple measurements
+    int adc_reading = 0;
+    for (int i = 0; i < 32; i++) {
+        adc_reading += adc1_get_raw(adc_channel);
+    }
+    adc_reading = adc_reading / 32;
+    //return original or inverted result
+    if (inverted) {
+        return 4095 - adc_reading;
+    } else {
+        return adc_reading;
+    }
+}

components/gpio/gpio_adc.hpp

@@ -0,0 +1,9 @@
+#pragma once
+#include <stdio.h>
+#include "driver/adc.h"
+
+//function for multisampling an anlog input
+//measures 30 times and returns average
+//if invertion is used currently 11bit resolution is assumed (subtracts from 4095) 
+//TODO: rework this function to be more universal
+int gpio_readAdc(adc1_channel_t adc_channel, bool inverted = false);

components/gpio/gpio_evaluateSwitch.cpp

@@ -0,0 +1,146 @@
+#include "gpio_evaluateSwitch.hpp"
+
+static const char *TAG = "evaluateSwitch";
+
+
+gpio_evaluatedSwitch::gpio_evaluatedSwitch( //minimal (use default values)
+        gpio_num_t gpio_num_declare
+        ){
+    gpio_num = gpio_num_declare;
+    pullup = true;
+    inverted = false;
+    inputSource = inputSource_t::GPIO;
+
+    initGpio();
+};
+
+
+gpio_evaluatedSwitch::gpio_evaluatedSwitch( //optional parameters given
+        gpio_num_t gpio_num_declare,
+        bool pullup_declare,
+        bool inverted_declare
+        ){
+    gpio_num = gpio_num_declare;
+    pullup = pullup_declare;
+    inverted = inverted_declare;
+    inputSource = inputSource_t::GPIO;
+
+    initGpio();
+};
+
+
+gpio_evaluatedSwitch::gpio_evaluatedSwitch( //with function as input source
+        bool (*getInputStatePtr_f)(void),
+        bool inverted_f){
+    //gpio_num = NULL;
+    //pullup = NULL;
+    inverted = inverted_f;
+    getInputStatePtr = getInputStatePtr_f;
+    inputSource = inputSource_t::FUNCTION;
+};
+
+
+
+void gpio_evaluatedSwitch::initGpio(){
+    ESP_LOGI(TAG, "initializing gpio pin %d", (int)gpio_num);
+
+    //define gpio pin as input
+    gpio_pad_select_gpio(gpio_num);
+    gpio_set_direction(gpio_num, GPIO_MODE_INPUT);
+
+    if (pullup == true){ //enable pullup if desired (default)
+        gpio_pad_select_gpio(gpio_num);
+        gpio_set_pull_mode(gpio_num, GPIO_PULLUP_ONLY);
+    }else{
+        gpio_set_pull_mode(gpio_num, GPIO_FLOATING);
+        gpio_pad_select_gpio(gpio_num);
+    }
+    //TODO add pulldown option
+    //gpio_set_pull_mode(gpio_num, GPIO_PULLDOWN_ONLY);
+};
+
+
+
+void gpio_evaluatedSwitch::handle(){  //Statemachine for debouncing and edge detection
+
+    //--- get pin state with required method ---
+    switch (inputSource){
+        case inputSource_t::GPIO: //from gpio pin
+            if (gpio_get_level(gpio_num) == 0){ //pin low
+                inputState = true;
+            } else { //pin high
+                inputState = false;
+            }
+            break;
+        case inputSource_t::FUNCTION: //from funtion
+            inputState = (*getInputStatePtr)();
+            break;
+    }
+
+    //--- invert state ---
+    //not inverted: switch switches to GND when active
+    //inverted: switch switched to VCC when active
+    if (inverted == true){
+        inputState = !inputState;
+    }
+
+
+    //=========================================================
+    //========= Statemachine for evaluateing switch ===========
+    //=========================================================
+    switch (p_state){
+        default:
+            p_state = switchState::FALSE;
+            break;
+
+        case switchState::FALSE:  //input confirmed high (released)
+            fallingEdge = false; //reset edge event
+            if (inputState == true){ //pin high (on)
+                p_state = switchState::HIGH;
+                timestampHigh = esp_log_timestamp(); //save timestamp switched from low to high
+            } else {
+                msReleased = esp_log_timestamp() - timestampLow; //update duration released
+            }
+            break;
+
+        case switchState::HIGH: //input recently switched to high (pressed)
+            if (inputState == true){ //pin still high (on)
+                if (esp_log_timestamp() - timestampHigh > minOnMs){ //pin in same state long enough
+                    p_state = switchState::TRUE;
+                    state = true;
+                    risingEdge = true;
+                    msReleased = timestampHigh - timestampLow; //calculate duration the button was released 
+                }
+            }else{
+                p_state = switchState::FALSE;
+            }
+            break;
+
+        case switchState::TRUE:  //input confirmed high (pressed)
+            risingEdge = false; //reset edge event
+            if (inputState == false){ //pin low (off)
+                timestampLow = esp_log_timestamp();
+                p_state = switchState::LOW;
+            } else {
+                msPressed = esp_log_timestamp() - timestampHigh; //update duration pressed
+            }
+
+            break;
+
+        case switchState::LOW: //input recently switched to low (released)
+            if (inputState == false){ //pin still low (off)
+                if (esp_log_timestamp() - timestampLow > minOffMs){ //pin in same state long enough
+                    p_state = switchState::FALSE;
+                    msPressed = timestampLow - timestampHigh; //calculate duration the button was pressed
+                    state=false;
+                    fallingEdge=true;
+                }
+            }else{
+                p_state = switchState::TRUE;
+            }
+            break;
+    }
+
+}
+
+

components/gpio/gpio_evaluateSwitch.hpp

@@ -0,0 +1,71 @@
+#pragma once
+
+#include <stdio.h>
+
+extern "C"
+{
+#include "freertos/FreeRTOS.h"
+#include "freertos/task.h"
+#include "driver/gpio.h"
+#include "esp_log.h"
+}
+
+//constructor examples:
+//switch to gnd and us internal pullup:
+//gpio_evaluatedSwitch s3(GPIO_NUM_14);
+//switch to gnd dont use internal pullup:
+//gpio_evaluatedSwitch s3(GPIO_NUM_14 false);
+//switch to VCC (inverted) and dont use internal pullup:
+//gpio_evaluatedSwitch s3(GPIO_NUM_14 false, true);
+
+enum class inputSource_t {GPIO, FUNCTION};
+
+class gpio_evaluatedSwitch {
+    public:
+        //--- input ---
+        uint32_t minOnMs = 30;
+        uint32_t minOffMs = 30;
+
+        //constructor minimal (default parameters pullup=true, inverted=false)
+        gpio_evaluatedSwitch( 
+                gpio_num_t gpio_num_declare
+                );
+
+        //constructor with optional parameters
+        gpio_evaluatedSwitch(
+                gpio_num_t gpio_num_declare,
+                bool pullup_declare,
+                bool inverted_declare=false
+                );
+
+        //constructor  with a function as source for input state instead of a gpio pin
+        gpio_evaluatedSwitch(bool (*getInputStatePtr_f)(void), bool inverted_f=false); 
+
+
+        //--- output ---         TODO make readonly? (e.g. public section: const int& x = m_x;)
+        bool state = false;
+        bool risingEdge = false;
+        bool fallingEdge = false;
+        uint32_t msPressed = 0;
+        uint32_t msReleased = 0;
+
+        //--- functions ---
+        void handle();  //Statemachine for debouncing and edge detection
+
+    private:
+        gpio_num_t gpio_num;
+        bool pullup;
+        bool inverted;
+        bool (*getInputStatePtr)(void); //pointer to function for getting current input state
+        inputSource_t inputSource = inputSource_t::GPIO;
+
+        enum class switchState {TRUE, FALSE, LOW, HIGH};
+        switchState p_state = switchState::FALSE;
+        bool inputState = false;
+        uint32_t timestampLow = 0;
+        uint32_t timestampHigh = 0;
+        void initGpio();
+
+};
+
+

components/max7219/max7219.c

@@ -236,7 +236,7 @@ esp_err_t max7219_draw_text_7seg(max7219_t *dev, uint8_t pos, const char *s)
 {
     CHECK_ARG(dev && s);
 
-    while (s && pos < dev->digits)
+    while (*s != '\0' && pos < dev->digits)
     {
         uint8_t c = get_char(dev, *s);
         if (*(s + 1) == '.')

docs/vfd/currently-used_T13-750W-12-h.txt

@@ -0,0 +1,2 @@
+currently the vfd 'T13-750W-12-h' is actually used. 
+Included documentation about T13-400W here too, modbus specification might be the same.

main/CMakeLists.txt

@@ -1,2 +1,13 @@
-idf_component_register(SRCS "main.c"
-                    INCLUDE_DIRS ".")
+idf_component_register(
+    SRCS 
+        "main.cpp"
+        "config.cpp"
+        "control.cpp"
+        "buzzer.cpp"
+        "vfd.cpp"
+        "display.cpp"
+        "cutter.cpp"
+        "switchesAnalog.cpp"
+    INCLUDE_DIRS 
+        "."
+    )

main/buzzer.cpp

@@ -0,0 +1,98 @@
+#include "buzzer.hpp"
+#include "config.hpp"
+
+static const char *TAG_BUZZER = "buzzer";
+
+//============================
+//========== init ============
+//============================
+//define gpio pin as output, initialize queue
+void buzzer_t::init(){
+    //define buzzer pin as output
+    gpio_pad_select_gpio(gpio_pin);
+    gpio_set_direction(gpio_pin, GPIO_MODE_OUTPUT);
+    //create queue
+    beepQueue = xQueueCreate( 20, sizeof( struct beepEntry ) );
+}
+
+
+//=============================
+//======== constructor ========
+//=============================
+//copy provided config parameters to private variables, run init function
+buzzer_t::buzzer_t(gpio_num_t gpio_pin_f, uint16_t msGap_f){
+    ESP_LOGI(TAG_BUZZER, "Initializing buzzer");
+    //copy configuration parameters to variables
+    gpio_pin = gpio_pin_f;
+    msGap = msGap_f;
+    //run init function to initialize gpio and queue
+    init();
+};
+
+
+//============================
+//=========== beep ===========
+//============================
+//function to add a beep command to the queue
+void buzzer_t::beep(uint8_t count, uint16_t msOn, uint16_t msOff, bool noGap){
+    //create entry struct with provided data
+    struct beepEntry entryInsert = {
+        count = count,
+        msOn = msOn,
+        msOff = msOff,
+        noGap = noGap
+    };
+
+    // Send a pointer to a struct AMessage object.  Don't block if the
+    // queue is already full.
+    //struct beepEntry *entryInsertPointer;
+    //entryInsertPointer = &entryInsertData;
+    ESP_LOGW(TAG_BUZZER, "Inserted object to queue - count=%d, msOn=%d, msOff=%d", entryInsert.count, entryInsert.msOn, entryInsert.msOff);
+    //xQueueGenericSend( beepQueue, ( void * ) &entryInsertPointer, ( TickType_t ) 0, queueSEND_TO_BACK );
+     xQueueSend( beepQueue, ( void * )&entryInsert, ( TickType_t ) 0 );
+}
+
+
+//==============================
+//======== processQueue ========
+//==============================
+void buzzer_t::processQueue(){
+    //struct for receiving incomming events
+    struct beepEntry entryRead = { };
+
+    //loop forever
+    while(1){
+        ESP_LOGD(TAG_BUZZER, "processQueue: waiting for beep command");
+
+        //if queue is ready
+        if( beepQueue != 0 )
+        {
+            // wait for a queue entry to be available indefinetely if INCLUDE_vTaskSuspend is enabled in the FreeRTOS config
+            // otherwise waits for at least 7 weeks
+            if( xQueueReceive( beepQueue, &entryRead, portMAX_DELAY ) )
+            {
+                ESP_LOGW(TAG_BUZZER, "Read entry from queue: count=%d, msOn=%d, msOff=%d", entryRead.count, entryRead.msOn, entryRead.msOff);
+
+                //beep requested count with requested delays
+                for (int i = entryRead.count; i--;){
+                    //turn on
+                    ESP_LOGD(TAG_BUZZER, "turning buzzer on");
+                    gpio_set_level(gpio_pin, 1);                
+                    vTaskDelay(entryRead.msOn / portTICK_PERIOD_MS);
+                    //turn off
+                    ESP_LOGD(TAG_BUZZER, "turning buzzer off");
+                    gpio_set_level(gpio_pin, 0);                
+                    vTaskDelay(entryRead.msOff / portTICK_PERIOD_MS);
+                }
+                if( entryRead.noGap == false ){
+                    //wait for minimum gap between beep events
+                    vTaskDelay(msGap / portTICK_PERIOD_MS);
+                }
+            }
+        }else{ //wait for queue to become available
+            vTaskDelay(50 / portTICK_PERIOD_MS);
+        }
+    }
+}
+
+

main/buzzer.hpp

@@ -0,0 +1,57 @@
+#pragma once
+
+#include <stdio.h>
+
+extern "C"
+{
+#include "freertos/FreeRTOS.h"
+#include "freertos/task.h"
+#include "driver/gpio.h"
+#include "esp_log.h"
+}
+
+#include "freertos/queue.h"
+
+
+
+//===================================
+//========= buzzer_t class ==========
+//===================================
+//class which blinks a gpio pin for the provided count and durations.
+//- 'processQueue' has to be run in a separate task
+//- uses a queue to queue up multiple beep commands
+class buzzer_t {
+    public:
+        //--- constructor ---
+        buzzer_t(gpio_num_t gpio_pin_f, uint16_t msGap_f = 200);
+
+        //--- functions ---
+        void processQueue(); //has to be run once in a separate task, waits for and processes queued events
+        void beep(uint8_t count, uint16_t msOn, uint16_t msOff, bool noGap = false);
+        //void clear(); (TODO - not implemented yet)
+        //void createTask(); (TODO - not implemented yet)
+
+        //--- variables ---
+        uint16_t msGap; //gap between beep entries (when multiple queued)
+        
+    private:
+        //--- functions ---
+        void init();
+
+        //--- variables ---
+        gpio_num_t gpio_pin;
+
+        struct beepEntry {
+            uint8_t count;
+            uint16_t msOn;
+            uint16_t msOff;
+            bool noGap;
+        };
+
+        //queue for queueing up multiple events while one is still processing
+        QueueHandle_t beepQueue = NULL;
+
+};
+
+
+

main/config.cpp

@@ -0,0 +1,22 @@
+#include "config.hpp"
+
+
+//--- inputs ---
+//create and configure objects for evaluated switches
+//gpio_evaluatedSwitch sw_gpio_39(GPIO_NUM_39, false, true); //pullup false, INVERTED (switch to 3V3, pulldown on pcb soldered)
+gpio_evaluatedSwitch sw_gpio_34(GPIO_NUM_34, false, true); //pullup false, INVERTED (switch to 3V3, pulldown on pcb soldered)
+gpio_evaluatedSwitch sw_gpio_32(GPIO_NUM_32, true, false); //pullup true, not inverted (switch to GND, internal pullup used)
+gpio_evaluatedSwitch sw_gpio_33(GPIO_NUM_33, true, false); //pullup true, not inverted (switch to GND, internal pullup used)
+gpio_evaluatedSwitch sw_gpio_25(GPIO_NUM_25, true, false); //pullup true, not inverted (switch to GND, internal pullup used)
+gpio_evaluatedSwitch sw_gpio_26(GPIO_NUM_26, true, false); //pullup true, not inverted (switch to GND, internal pullup used)
+gpio_evaluatedSwitch sw_gpio_14(GPIO_NUM_14, true, false); //pullup true, not inverted (switch to GND, internal pullup used)
+
+//--- switches connected to 4 sw to analog stripboard ---
+//evaluated switches with function to obtain the current input state instead of gpio
+gpio_evaluatedSwitch sw_gpio_analog_0(&switchesAnalog_getState_sw0);
+gpio_evaluatedSwitch sw_gpio_analog_1(&switchesAnalog_getState_sw1);
+gpio_evaluatedSwitch sw_gpio_analog_2(&switchesAnalog_getState_sw2);
+gpio_evaluatedSwitch sw_gpio_analog_3(&switchesAnalog_getState_sw3);
+
+//create buzzer object with no gap between beep events
+buzzer_t buzzer(GPIO_BUZZER, 0);

main/config.hpp

@@ -0,0 +1,124 @@
+#pragma once
+extern "C" {
+#include "driver/adc.h"
+}
+#include "gpio_evaluateSwitch.hpp"
+#include "buzzer.hpp"
+#include "switchesAnalog.hpp"
+
+
+//===================================
+//===== define output gpio pins =====
+//===================================
+//4x stepper mosfet outputs for VFD
+#define GPIO_VFD_FWD GPIO_NUM_4     //ST4
+#define GPIO_VFD_REV GPIO_NUM_16    //ST3
+#define GPIO_VFD_D0 GPIO_NUM_2      //ST2
+#define GPIO_VFD_D1 GPIO_NUM_15     //ST1
+//#define GPIO_VFD_D2 GPIO_NUM_15     //ST1 (D2 only used with 7.5kw vfd)
+
+#define GPIO_MOS1 GPIO_NUM_18       //mos1 (free)
+#define GPIO_LAMP GPIO_NUM_5        //mos2
+#define GPIO_RELAY GPIO_NUM_13
+#define GPIO_BUZZER GPIO_NUM_12
+
+
+//==================================
+//==== define analog input pins ====
+//==================================
+#define GPIO_POTI GPIO_NUM_36
+#define ADC_CHANNEL_POTI ADC1_CHANNEL_0
+#define GPIO_4SW_TO_ANALOG GPIO_NUM_39
+#define ADC_CHANNEL_4SW_TO_ANALOG ADC1_CHANNEL_3 //gpio 39
+//ADC1_CHANNEL_0 gpio36
+//ADC1_CHANNEL_6 gpio_34
+//ADC1_CHANNEL_3 gpio_39
+
+
+//=====================================
+//==== assign switches to objects =====
+//=====================================
+//see config.cpp for available evaluated switch objects
+#define SW_START sw_gpio_26
+#define SW_RESET sw_gpio_25
+#define SW_CUTTER_POS sw_gpio_14
+#define SW_SET     sw_gpio_analog_0
+#define SW_PRESET1 sw_gpio_analog_1
+#define SW_PRESET2 sw_gpio_analog_2
+#define SW_PRESET3 sw_gpio_analog_3
+#define SW_CUT sw_gpio_33
+#define SW_AUTO_CUT sw_gpio_32
+
+//unused but already available evaluated inputs
+//#define ? sw_gpio_34
+
+
+
+
+//=============================
+//======= configuration =======
+//=============================
+//--------------------------
+//----- display config -----
+//--------------------------
+#if ESP_IDF_VERSION < ESP_IDF_VERSION_VAL(4, 0, 0)
+#define HOST    HSPI_HOST
+#else
+#define HOST    SPI2_HOST
+#endif
+#define DISPLAY_PIN_NUM_MOSI GPIO_NUM_23
+#define DISPLAY_PIN_NUM_CLK GPIO_NUM_22
+#define DISPLAY_PIN_NUM_CS GPIO_NUM_27
+#define DISPLAY_DELAY 2000
+
+//--------------------------
+//----- encoder config -----
+//--------------------------
+#define ROT_ENC_A_GPIO GPIO_NUM_19
+#define ROT_ENC_B_GPIO GPIO_NUM_21
+#define ENABLE_HALF_STEPS false  // Set to true to enable tracking of rotary encoder at half step resolution
+#define FLIP_DIRECTION    false  // Set to true to reverse the clockwise/counterclockwise sense
+
+//--------------------------
+//------ calibration -------
+//--------------------------
+//enable mode  encoder test for calibration
+//if defined, displays always show length and steps instead of the normal messages
+//#define ENCODER_TEST
+
+//steps per meter
+#define STEPS_PER_METER 2127 //roll-v3-gummi-86.6mm - d=89.8mm
+
+//millimetres added to target length
+//to ensure that length does not fall short when spool slightly rotates back after stop
+#define TARGET_LENGTH_OFFSET 0
+
+//millimetres lengthNow can be below lengthTarget to still stay in target_reached state
+#define TARGET_REACHED_TOLERANCE 5
+
+
+
+
+//============================
+//===== global variables =====
+//============================
+//create global evaluated switch objects
+//--- switches on digital gpio pins ---
+//extern gpio_evaluatedSwitch sw_gpio_39;
+extern gpio_evaluatedSwitch sw_gpio_34;
+extern gpio_evaluatedSwitch sw_gpio_32;
+extern gpio_evaluatedSwitch sw_gpio_33;
+extern gpio_evaluatedSwitch sw_gpio_25;
+extern gpio_evaluatedSwitch sw_gpio_26;
+extern gpio_evaluatedSwitch sw_gpio_14;
+
+//--- switches connected to 4-sw-to-analog stripboard ---
+extern gpio_evaluatedSwitch sw_gpio_analog_0;
+extern gpio_evaluatedSwitch sw_gpio_analog_1;
+extern gpio_evaluatedSwitch sw_gpio_analog_2;
+extern gpio_evaluatedSwitch sw_gpio_analog_3;
+
+
+
+//create global buzzer object
+extern buzzer_t buzzer;

main/control.cpp

@@ -0,0 +1,535 @@
+#include "control.hpp"
+
+
+//========================
+//===== init encoder =====
+//========================
+QueueHandle_t init_encoder(rotary_encoder_info_t * info){
+    // esp32-rotary-encoder requires that the GPIO ISR service is installed before calling rotary_encoder_register()
+    ESP_ERROR_CHECK(gpio_install_isr_service(0));
+
+    // Initialise the rotary encoder device with the GPIOs for A and B signals
+    ESP_ERROR_CHECK(rotary_encoder_init(info, ROT_ENC_A_GPIO, ROT_ENC_B_GPIO));
+    ESP_ERROR_CHECK(rotary_encoder_enable_half_steps(info, ENABLE_HALF_STEPS));
+#ifdef FLIP_DIRECTION
+    ESP_ERROR_CHECK(rotary_encoder_flip_direction(info));
+#endif
+
+    // Create a queue for events from the rotary encoder driver.
+    // Tasks can read from this queue to receive up to date position information.
+    QueueHandle_t event_queue = rotary_encoder_create_queue();
+    ESP_ERROR_CHECK(rotary_encoder_set_queue(info, event_queue));
+    return event_queue;
+}
+
+
+
+//====================
+//==== variables =====
+//====================
+static const char *TAG = "control"; //tag for logging
+
+const char* systemStateStr[7] = {"COUNTING", "WINDING_START", "WINDING", "TARGET_REACHED", "AUTO_CUT_WAITING", "CUTTING", "MANUAL"};
+systemState_t controlState = systemState_t::COUNTING;
+uint32_t timestamp_changedState = 0;
+
+char buf_disp[20]; //both displays
+char buf_disp1[10];// 8 digits + decimal point + \0
+char buf_disp2[10];// 8 digits + decimal point + \0
+char buf_tmp[15];
+
+rotary_encoder_info_t encoder; //encoder device/info
+QueueHandle_t encoder_queue = NULL; //encoder event queue
+rotary_encoder_state_t encoderState;
+
+int lengthNow = 0; //length measured in mm
+int lengthTarget = 5000; //default target length in mm
+int lengthRemaining = 0; //(target - now) length needed for reaching the target
+int potiRead = 0; //voltage read from adc
+uint32_t timestamp_motorStarted = 0; //timestamp winding started
+                                     
+//encoder test / calibration
+int lengthBeeped = 0; //only beep once per meter during encoder test
+                      
+//automatic cut
+int cut_msRemaining = 0;
+uint32_t timestamp_cut_lastBeep = 0;
+uint32_t autoCut_delayMs = 2500; //TODO add this to config
+bool autoCutEnabled = false; //store state of toggle switch (no hotswitch)
+
+
+//===== change State =====
+//function for changing the controlState with log output
+void changeState (systemState_t stateNew) {
+    //only proceed when state actually changed
+    if (controlState == stateNew) {
+        return; //already at target state -> nothing to do
+    }
+    //log change
+    ESP_LOGW(TAG, "changed state from %s to %s", systemStateStr[(int)controlState], systemStateStr[(int)stateNew]);
+    //change state
+    controlState = stateNew;
+    //update timestamp
+    timestamp_changedState = esp_log_timestamp();
+}
+          
+
+
+//===== handle Stop Condition =====
+//function that checks whether start button is released or target is reached (used in multiple states)
+//returns true when stopped, false when no action
+bool handleStopCondition(handledDisplay * displayTop, handledDisplay * displayBot){
+    //--- stop conditions ---
+    //stop conditions that are checked in any mode
+    //target reached
+    if (lengthRemaining <= 0 ) {
+        changeState(systemState_t::TARGET_REACHED);
+        vfd_setState(false);
+        displayTop->blink(1, 0, 1000, "  S0LL  ");
+        displayBot->blink(1, 0, 1000, "ERREICHT");
+        buzzer.beep(2, 100, 100);
+        return true;
+    }
+    //start button released
+    else if (SW_START.state == false) {
+        changeState(systemState_t::COUNTING);
+        vfd_setState(false);
+        displayTop->blink(2, 900, 1000, "- STOP -");
+        displayBot->blink(2, 900, 1000, " TASTER ");
+        buzzer.beep(3, 200, 100);
+        return true;
+    } else {
+        return false;
+    }
+}
+
+
+//===== set dynamic speed level =====
+//function that sets the vfd speed level dynamicly depending on the remaining distance
+//closer to target -> slower
+void setDynSpeedLvl(uint8_t lvlMax = 3){
+    uint8_t lvl;
+    //define speed level according to difference
+    if (lengthRemaining < 40) {
+        lvl = 0;
+    } else if (lengthRemaining < 300) {
+        lvl = 1;
+    } else if (lengthRemaining < 700) {
+        lvl = 2;
+    } else { //more than last step remaining
+        lvl = 3;
+    }
+    //limit to max lvl
+    if (lvl > lvlMax) {
+        lvl = lvlMax;
+    }
+    //update vfd speed level
+    vfd_setSpeedLevel(lvl);
+}
+
+
+
+           
+//========================
+//===== control task =====
+//========================
+void task_control(void *pvParameter)
+{
+    //initialize encoder
+    encoder_queue = init_encoder(&encoder);
+
+    //initialize display
+    max7219_t two7SegDisplays = display_init();
+    //create two separate handled display instances
+    handledDisplay displayTop(two7SegDisplays, 0);
+    handledDisplay displayBot(two7SegDisplays, 8);
+
+    //--- display welcome msg ---
+    //display welcome message on two 7 segment displays
+    //currently show name and date and scrolling 'hello'
+    display_ShowWelcomeMsg(two7SegDisplays);
+
+
+    //================
+    //===== loop =====
+    //================
+    while(1){
+        vTaskDelay(10 / portTICK_PERIOD_MS);
+
+        //-----------------------------
+        //------ handle switches ------
+        //-----------------------------
+        //run handle functions for all switches
+        SW_START.handle();
+        SW_RESET.handle();
+        SW_SET.handle();
+        SW_PRESET1.handle();
+        SW_PRESET2.handle();
+        SW_PRESET3.handle();
+        SW_CUT.handle();
+        SW_AUTO_CUT.handle();
+
+
+        //---------------------------
+        //------ handle cutter ------
+        //---------------------------
+        cutter_handle();
+
+
+        //----------------------------
+        //------ rotary encoder ------
+        //----------------------------
+        // Poll current position and direction
+        rotary_encoder_get_state(&encoder, &encoderState);
+        //--- calculate distance ---
+        lengthNow = (float)encoderState.position * 1000 / STEPS_PER_METER;
+
+
+        //---------------------------
+        //--------- buttons ---------
+        //---------------------------
+        //--- RESET switch ---
+        if (SW_RESET.risingEdge) {
+            //dont reset when press used for stopping pending auto-cut
+            if (controlState != systemState_t::AUTO_CUT_WAITING) {
+                rotary_encoder_reset(&encoder);
+                lengthNow = 0;
+                buzzer.beep(1, 700, 100);
+                displayTop.blink(2, 100, 100, "1ST     ");
+                //TODO: stop cutter with reset switch?
+                //cutter_stop();
+            }
+        }
+
+        //--- CUT switch ---
+        //start cut cycle immediately
+        if (SW_CUT.risingEdge) {
+            //stop cutter if already running
+            if (cutter_isRunning()) {
+                cutter_stop();
+                buzzer.beep(1, 600, 0);
+            }
+            else if (controlState == systemState_t::AUTO_CUT_WAITING) {
+                //do nothing when press used for stopping pending auto-cut
+            }
+            //start cutter when motor not active
+            else if (controlState != systemState_t::WINDING_START //TODO use vfd state here?
+                    && controlState != systemState_t::WINDING) {
+                cutter_start();
+                buzzer.beep(1, 70, 50);
+            }
+            //error cant cut while motor is on
+            else {
+                buzzer.beep(6, 100, 50);
+            }
+        }
+       
+        //--- AUTO_CUT toggle sw ---
+        //beep at change
+        if (SW_AUTO_CUT.risingEdge) {
+            buzzer.beep(2, 100, 50);
+        } else if (SW_AUTO_CUT.fallingEdge) {
+            buzzer.beep(1, 400, 50);
+        }
+        //update enabled state
+        if (SW_AUTO_CUT.state) {
+            //enable autocut when not in target_reached state
+            //(prevent immediate/unexpected cut)
+            if (controlState != systemState_t::TARGET_REACHED) {
+                autoCutEnabled = true;
+            }
+        } else {
+            //disable anytime (also stops countdown to auto cut)
+            autoCutEnabled = false;
+        }
+
+        //--- manual mode ---
+        //switch to manual motor control (2 buttons + poti)
+        if ( SW_PRESET2.state && (SW_PRESET1.state || SW_PRESET3.state) && controlState != systemState_t::MANUAL ) {
+            //enable manual control
+            changeState(systemState_t::MANUAL);
+            buzzer.beep(3, 100, 60);
+        }
+
+        //--- set custom target length ---
+        //set target length to poti position when SET switch is pressed
+        if (SW_SET.state == true) {
+            //read adc
+            potiRead = gpio_readAdc(ADC_CHANNEL_POTI); //0-4095
+            //scale to target length range
+            int lengthTargetNew = (float)potiRead / 4095 * 50000;
+            //apply hysteresis and round to whole meters //TODO optimize this
+            if (lengthTargetNew % 1000 < 200) { //round down if less than .2 meter
+                ESP_LOGD(TAG, "Poti input = %d -> rounding down", lengthTargetNew);
+                lengthTargetNew = (lengthTargetNew/1000 ) * 1000; //round down
+            } else if (lengthTargetNew % 1000 > 800 ) { //round up if more than .8 meter
+                ESP_LOGD(TAG, "Poti input = %d -> rounding up", lengthTargetNew);
+                lengthTargetNew = (lengthTargetNew/1000 + 1) * 1000; //round up
+            } else {
+                ESP_LOGD(TAG, "Poti input = %d -> hysteresis", lengthTargetNew);
+                lengthTargetNew = lengthTarget;
+            }
+            //update target length and beep when effectively changed
+            if (lengthTargetNew != lengthTarget) {
+                //TODO update lengthTarget only at button release?
+                lengthTarget = lengthTargetNew;
+                ESP_LOGI(TAG, "Changed target length to %d mm", lengthTarget);
+                buzzer.beep(1, 25, 10);
+            }
+        }
+        //beep start and end of editing
+        if (SW_SET.risingEdge) {
+            buzzer.beep(1, 70, 50);
+        }
+        if (SW_SET.fallingEdge) {
+            buzzer.beep(2, 70, 50);
+            displayBot.blink(2, 100, 100, "S0LL    ");
+        }
+
+
+        //--- target length presets ---
+        if (controlState != systemState_t::MANUAL) { //dont apply preset length while controlling motor with preset buttons
+            if (SW_PRESET1.risingEdge) {
+                lengthTarget = 5000;
+                buzzer.beep(lengthTarget/1000, 25, 30);
+                displayBot.blink(2, 100, 100, "S0LL    ");
+            }
+            else if (SW_PRESET2.risingEdge) {
+                lengthTarget = 10000;
+                buzzer.beep(lengthTarget/1000, 25, 30);
+                displayBot.blink(2, 100, 100, "S0LL    ");
+            }
+            else if (SW_PRESET3.risingEdge) {
+                lengthTarget = 15000;
+                buzzer.beep(lengthTarget/1000, 25, 30);
+                displayBot.blink(2, 100, 100, "S0LL    ");
+            }
+        }
+
+
+
+        //---------------------------
+        //--------- control ---------
+        //---------------------------
+        //calculate length difference
+        lengthRemaining = lengthTarget - lengthNow + TARGET_LENGTH_OFFSET;
+
+        //--- statemachine ---
+        switch (controlState) {
+            case systemState_t::COUNTING: //no motor action
+                vfd_setState(false);
+                //TODO check stop condition before starting - prevents motor from starting 2 cycles when already at target
+                //--- start winding to length ---
+                if (SW_START.risingEdge) {
+                    changeState(systemState_t::WINDING_START);
+                    vfd_setSpeedLevel(1); //start at low speed 
+                    vfd_setState(true); //start motor
+                    timestamp_motorStarted = esp_log_timestamp(); //save time started
+                    buzzer.beep(1, 100, 0);
+                } 
+                break;
+
+            case systemState_t::WINDING_START: //wind slow for certain time
+                //set vfd speed depending on remaining distance 
+                setDynSpeedLvl(1); //limit to speed lvl 1 (force slow start)
+                if (esp_log_timestamp() - timestamp_motorStarted > 3000) {
+                    changeState(systemState_t::WINDING);
+                }
+                handleStopCondition(&displayTop, &displayBot); //stops if button released or target reached
+                //TODO: cancel when there was no cable movement during start time?
+                break;
+
+            case systemState_t::WINDING: //wind fast, slow down when close
+                //set vfd speed depending on remaining distance 
+                setDynSpeedLvl(); //slow down when close to target
+                handleStopCondition(&displayTop, &displayBot); //stops if button released or target reached
+                //TODO: cancel when there is no cable movement anymore e.g. empty / timeout?
+                break;
+
+            case systemState_t::TARGET_REACHED:
+                vfd_setState(false);
+                //switch to counting state when no longer at or above target length
+                if ( lengthNow < lengthTarget - TARGET_REACHED_TOLERANCE ) {
+                    changeState(systemState_t::COUNTING);
+                }
+                //switch initiate countdown to auto-cut
+                else if ( (autoCutEnabled)
+                        && (esp_log_timestamp() - timestamp_changedState > 300) ) { //wait for dislay msg "reached" to finish
+                    changeState(systemState_t::AUTO_CUT_WAITING);
+                }
+                //show msg when trying to start, but target is reached
+                if (SW_START.risingEdge) {
+                    buzzer.beep(2, 50, 30);
+                    displayTop.blink(2, 600, 500, "  S0LL  ");
+                    displayBot.blink(2, 600, 500, "ERREICHT");
+                }
+                break;
+
+            case systemState_t::AUTO_CUT_WAITING:
+                //handle delayed start of cut
+                cut_msRemaining = autoCut_delayMs - (esp_log_timestamp() - timestamp_changedState);
+                //- countdown stop conditions -
+                //stop with any button
+                if (!autoCutEnabled
+                        || SW_RESET.state || SW_CUT.state 
+                        || SW_SET.state || SW_PRESET1.state
+                        || SW_PRESET2.state || SW_PRESET3.state) {//TODO: also stop when target not reached anymore?
+                    changeState(systemState_t::COUNTING);
+                    buzzer.beep(5, 100, 50);
+                }
+                //- trigger cut if delay passed -
+                else if (cut_msRemaining <= 0) {
+                    cutter_start();
+                    changeState(systemState_t::CUTTING);
+                }
+                //- beep countdown -
+                //time passed since last beep  >  time remaining / 6
+                else if ( (esp_log_timestamp() - timestamp_cut_lastBeep)  > (cut_msRemaining / 6)
+                        && (esp_log_timestamp() - timestamp_cut_lastBeep) > 50 ) { //dont trigger beeps faster than beep time
+                    buzzer.beep(1, 50, 0);
+                    timestamp_cut_lastBeep = esp_log_timestamp();
+                }
+                break;
+
+            case systemState_t::CUTTING:
+                //exit when finished cutting
+                if (cutter_isRunning() == false) {
+                    //TODO stop if start buttons released?
+                    changeState(systemState_t::COUNTING);
+                    //TODO reset automatically or wait for manual reset?
+                    rotary_encoder_reset(&encoder);
+                    lengthNow = 0;
+                    buzzer.beep(1, 700, 100);
+                }
+                break;
+
+            case systemState_t::MANUAL: //manually control motor via preset buttons + poti
+                //read poti value
+                potiRead = gpio_readAdc(ADC_CHANNEL_POTI); //0-4095
+                //scale poti to speed levels 0-3
+                uint8_t level = round( (float)potiRead / 4095 * 3 );
+                //exit manual mode if preset2 released
+                if ( SW_PRESET2.state == false ) {
+                    changeState(systemState_t::COUNTING);
+                    buzzer.beep(1, 1000, 100);
+                }
+                //P2 + P1 -> turn left
+                else if ( SW_PRESET1.state && !SW_PRESET3.state ) {
+                    vfd_setSpeedLevel(level);
+                    vfd_setState(true, REV);
+                    sprintf(buf_disp2, "[--%02i   ", level);
+                    //                  123 45 678
+                }
+                //P2 + P3 -> turn right
+                else if ( SW_PRESET3.state && !SW_PRESET1.state ) {
+                    vfd_setSpeedLevel(level);
+                    vfd_setState(true, FWD);
+                    sprintf(buf_disp2, "   %02i--]", level);
+                }
+                //no valid switch combination -> turn off motor
+                else {
+                    vfd_setState(false);
+                    sprintf(buf_disp2, "   %02i   ", level);
+                }
+        }
+
+
+
+        //--------------------------
+        //------ encoder test ------
+        //--------------------------
+#ifdef ENCODER_TEST
+        //run display handle functions
+        displayTop.handle();
+        displayBot.handle();
+        //-- show encoder steps on display1 ---
+        sprintf(buf_disp1, "EN %05d", encoderState.position); //count
+        displayTop.showString(buf_disp1);
+        //--- show converted distance on display2 ---
+        sprintf(buf_disp2, "Met %5.3f", (float)lengthNow/1000); //m
+        displayBot.showString(buf_disp2);
+        //--- beep every 1m ---
+        //note: only works precicely in forward/positive direction
+        if (lengthNow % 1000 < 50) { //with tolerance in case of missed exact value
+            if (fabs(lengthNow - lengthBeeped) >= 900) { //dont beep multiple times at same meter
+                //TODO: add case for reverse direction. currently beeps 0.1 too early
+                buzzer.beep(1, 400, 100 );
+                lengthBeeped = lengthNow;
+            }
+        }
+#else
+
+        //--------------------------
+        //-------- display1 --------
+        //--------------------------
+        //run handle function
+        displayTop.handle();
+        //indicate upcoming cut when pending
+        if (controlState == systemState_t::AUTO_CUT_WAITING) {
+            displayTop.blinkStrings(" CUT 1N ", "        ", 70, 30);
+        }
+        //otherwise show current position
+        else {
+            sprintf(buf_tmp, "1ST %5.4f", (float)lengthNow/1000);
+            //                123456789
+            //limit length to 8 digits + decimal point (drop decimal places when it does not fit)
+            sprintf(buf_disp1, "%.9s", buf_tmp);
+            displayTop.showString(buf_disp1);
+        }
+
+
+        //--------------------------
+        //-------- display2 --------
+        //--------------------------
+        //run handle function
+        displayBot.handle();
+        //setting target length: blink target length
+        if (SW_SET.state == true) {
+            sprintf(buf_tmp, "S0LL%5.3f", (float)lengthTarget/1000);
+            displayBot.blinkStrings(buf_tmp, "S0LL    ", 300, 100);
+        }
+        //manual state: blink "manual"
+        else if (controlState == systemState_t::MANUAL) {
+            displayBot.blinkStrings(" MANUAL ", buf_disp2, 400, 800);
+        }
+        //notify that cutter is active
+        else if (cutter_isRunning()) {
+            displayBot.blinkStrings("CUTTING]", "CUTTING[", 100, 100);
+        }
+        //show ms countdown to cut when pending
+        else if (controlState == systemState_t::AUTO_CUT_WAITING) {
+            sprintf(buf_disp2, "  %04d  ", cut_msRemaining);
+            //displayBot.showString(buf_disp2); //TODO:blink "erreicht" overrides this. for now using blink as workaround
+            displayBot.blinkStrings(buf_disp2, buf_disp2, 100, 100);
+        }
+        //otherwise show target length
+        else {
+            //sprintf(buf_disp2, "%06.1f cm", (float)lengthTarget/10); //cm
+            sprintf(buf_tmp, "S0LL%5.3f", (float)lengthTarget/1000); //m
+            //                1234  5678
+            displayBot.showString(buf_tmp);
+        }
+
+
+        //----------------------------
+        //------- control lamp -------
+        //----------------------------
+        //basic functionality of lamp:
+        //turn on when not idling
+        //TODO: add switch-case for different sates
+        //e.g. blink with different frequencies in different states
+        if (controlState != systemState_t::COUNTING
+                && controlState != systemState_t::TARGET_REACHED) {
+            gpio_set_level(GPIO_LAMP, 1);
+        }
+        else {
+            gpio_set_level(GPIO_LAMP, 0);
+        }
+
+
+
+#endif
+        
+    }
+
+}

main/control.hpp

@@ -0,0 +1,35 @@
+#pragma once
+extern "C"
+{
+#include <stdio.h>
+#include <freertos/FreeRTOS.h>
+#include <freertos/task.h>
+#include <esp_idf_version.h>
+#include "freertos/queue.h"
+#include "esp_system.h"
+#include "esp_log.h"
+#include "driver/adc.h"
+
+#include "rotary_encoder.h"
+#include "max7219.h"
+
+}
+#include <cmath>
+
+#include "config.hpp"
+#include "gpio_evaluateSwitch.hpp"
+#include "gpio_adc.hpp"
+#include "buzzer.hpp"
+#include "vfd.hpp"
+#include "display.hpp"
+#include "cutter.hpp"
+
+
+
+//enum describing the state of the system
+enum class systemState_t {COUNTING, WINDING_START, WINDING, TARGET_REACHED, AUTO_CUT_WAITING, CUTTING, MANUAL};
+//array with enum as strings for logging states
+extern const char* systemStateStr[7];
+
+//task that controls the entire machine (has to be created as task in main function)
+void task_control(void *pvParameter);

main/cutter.cpp

@@ -0,0 +1,169 @@
+#include "cutter.hpp"
+
+const char* cutter_stateStr[5] = {"IDLE", "START", "CUTTING", "CANCELED", "TIMEOUT"}; //define strings for logging the state
+                                                                          
+
+//---------------------------
+//----- local functions -----
+//---------------------------
+//declare local functions
+void setState(cutter_state_t stateNew);
+bool checkTimeout();
+
+
+
+//---------------------------
+//----- local variables -----
+//---------------------------
+cutter_state_t cutter_state = cutter_state_t::IDLE;
+uint32_t timestamp_turnedOn;
+uint32_t msTimeout = 3000;
+static const char *TAG = "cutter"; //tag for logging
+
+
+
+//=========================
+//========= start =========
+//=========================
+void cutter_start(){
+    setState(cutter_state_t::START);
+    //starts motor on state change
+}
+
+
+
+//========================
+//========= stop =========
+//========================
+void cutter_stop(){
+    if(cutter_state != cutter_state_t::IDLE){
+        setState(cutter_state_t::CANCELED);
+    }
+    //starts motor on state change
+}
+
+
+
+//===========================
+//===== cutter_getState =====
+//===========================
+cutter_state_t cutter_getState(){
+    return cutter_state;
+}
+
+
+
+//============================
+//===== cutter_isRunning =====
+//============================
+bool cutter_isRunning(){
+    if (cutter_state == cutter_state_t::START 
+            || cutter_state == cutter_state_t::CUTTING) {
+        return true;
+    } else {
+        return false;
+    }
+}
+
+
+
+//---------------------------
+//-------- setState ---------
+//---------------------------
+//local function for changing state, taking corresponding actions and sending log output
+void setState(cutter_state_t stateNew){
+    //only proceed and send log output when state or direction actually changed
+    if ( cutter_state == stateNew) {
+        //already at target state -> do nothing
+        return;
+    }
+
+    //log old and new state
+    ESP_LOGI(TAG, "CHANGING state from: %s",cutter_stateStr[(int)cutter_state]);
+    ESP_LOGI(TAG, "CHANGING state   to: %s",cutter_stateStr[(int)stateNew]);
+    //update stored state
+    cutter_state = stateNew;
+
+    switch(stateNew){
+        case cutter_state_t::IDLE:
+        case cutter_state_t::TIMEOUT:
+        case cutter_state_t::CANCELED:
+            //--- turn motor off ---
+            gpio_set_level(GPIO_RELAY, 0);
+            break;
+
+        case cutter_state_t::START:
+        case cutter_state_t::CUTTING:
+            //--- turn motor on ---
+            gpio_set_level(GPIO_RELAY, 1);
+            //update state, timestamp
+            timestamp_turnedOn = esp_log_timestamp();
+            break;
+    }
+}
+
+
+
+//--------------------------
+//------ checkTimeout ------
+//--------------------------
+//local function that checks for timeout
+bool checkTimeout(){
+    if (esp_log_timestamp() - timestamp_turnedOn > msTimeout){
+        setState(cutter_state_t::TIMEOUT);
+        return true;
+    } else {
+        return false;
+    }
+}
+
+
+
+
+//========================
+//======== handle ========
+//========================
+//function that handles the cutter logic -> has to be run repeatedly
+void cutter_handle(){
+    //handle evaluated switch (position switch)
+    SW_CUTTER_POS.handle();
+    //TODO add custom thresholds once at initialization?
+    //SW_CUTTER_POS.minOnMs = 10;
+    //SW_CUTTER_POS.minOffMs = 10;
+
+
+    switch(cutter_state){
+        case cutter_state_t::IDLE:
+        case cutter_state_t::TIMEOUT:
+        case cutter_state_t::CANCELED:
+            //wait for state change via cutter_start();
+            break;
+
+        case cutter_state_t::START:
+            //--- moved away from idle position ---
+            //if (gpio_get_level(GPIO_CUTTER_POS_SW) == 0){ //contact closed
+            if (SW_CUTTER_POS.state == true) { //contact closed -> not at idle pos
+                setState(cutter_state_t::CUTTING);
+            }
+            //--- timeout ---
+            else {
+                checkTimeout();
+            }
+
+            break;
+
+        case cutter_state_t::CUTTING:
+            //--- idle position reached ---
+            //if (gpio_get_level(GPIO_CUTTER_POS_SW) == 1){ //contact not closed
+            //TODO: add min on duration
+            if (SW_CUTTER_POS.state == false) { //contact open -> at idle pos
+                setState(cutter_state_t::IDLE);
+            }
+            //--- timeout ---
+            else {
+                checkTimeout();
+            }
+            break;
+    }
+}
+

main/cutter.hpp

@@ -0,0 +1,37 @@
+#pragma once
+
+extern "C"
+{
+#include <stdio.h>
+#include "esp_log.h"
+}
+
+#include "buzzer.hpp"
+#include "display.hpp"
+#include "gpio_evaluateSwitch.hpp"
+
+
+//--- variables ---
+//enum for state of cutter
+enum class cutter_state_t {IDLE, START, CUTTING, CANCELED, TIMEOUT};
+//string for logging the state name
+extern const char* cutter_stateStr[5];
+
+
+
+//--- functions ---
+//trigger cut cycle (no effect if already running)
+void cutter_start();
+
+//cancel cutting action
+void cutter_stop();
+
+//return current state
+cutter_state_t cutter_getState();
+//TODO: bool cutter_isOn() (simply return boolean instead of enum)
+
+//check if cutter is currently operating
+bool cutter_isRunning();
+
+//handle function - has to be run repeatedly
+void cutter_handle();

main/display.cpp

@@ -0,0 +1,203 @@
+#include "display.hpp"
+
+
+//=== variables ===
+static const char *TAG = "display"; //tag for logging
+
+
+
+//==============================
+//======== init display ========
+//==============================
+//initialize display with parameters defined in config.hpp
+//TODO: dont use global variables/macros here
+max7219_t display_init(){
+    
+    ESP_LOGI(TAG, "initializing display...");
+    // Configure SPI bus
+    spi_bus_config_t cfg;
+    memset(&cfg, 0, sizeof(spi_bus_config_t)); //init bus config with 0 to prevent bugs with random flags
+    cfg.mosi_io_num = DISPLAY_PIN_NUM_MOSI;
+    cfg.miso_io_num = -1;
+    cfg.sclk_io_num = DISPLAY_PIN_NUM_CLK;
+    cfg.quadwp_io_num = -1;
+    cfg.quadhd_io_num = -1;
+    cfg.max_transfer_sz = 0;
+    cfg.flags = 0;
+    ESP_ERROR_CHECK(spi_bus_initialize(HOST, &cfg, 1));
+
+    // Configure device
+    max7219_t dev;
+    dev.cascade_size = 2;
+    dev.digits = 0;
+    dev.mirrored = true;
+    ESP_ERROR_CHECK(max7219_init_desc(&dev, HOST, MAX7219_MAX_CLOCK_SPEED_HZ, DISPLAY_PIN_NUM_CS));
+    ESP_ERROR_CHECK(max7219_init(&dev));
+    //0...15
+    ESP_ERROR_CHECK(max7219_set_brightness(&dev, 8)); //TODO add this to config
+    return dev;
+    //display = dev;
+    ESP_LOGI(TAG, "initializing display - done");
+}
+
+
+
+//===================================
+//======= display welcome msg =======
+//===================================
+void display_ShowWelcomeMsg(max7219_t dev){
+    //display welcome message on two 7 segment displays
+    //show name and date
+    ESP_LOGI(TAG, "showing startup message...");
+    max7219_clear(&dev);
+    max7219_draw_text_7seg(&dev, 0, "CUTTER  29.09.2022");
+    //                                   1234567812 34 5678
+    vTaskDelay(pdMS_TO_TICKS(700));
+    //scroll "hello" over 2 displays
+    for (int offset = 0; offset < 23; offset++) {
+        max7219_clear(&dev);
+        char hello[40] = "                HELL0                 ";
+        max7219_draw_text_7seg(&dev, 0, hello + (22 - offset) );
+        vTaskDelay(pdMS_TO_TICKS(50));
+    }
+
+    //noticed rare bug that one display does not initialize / is not configured correctly after start
+    //initialize display again after the welcome message in case it did not work the first time
+    ESP_ERROR_CHECK(max7219_init(&dev));
+    ESP_ERROR_CHECK(max7219_set_brightness(&dev, 8)); //TODO add this to config
+}
+
+
+
+
+
+//---------------------------------
+//---------- constructor ----------
+//---------------------------------
+handledDisplay::handledDisplay(max7219_t displayDevice, uint8_t posStart_f) {
+    ESP_LOGI(TAG, "Creating handledDisplay instance with startPos at %i", posStart);
+    //copy variables
+    dev = displayDevice;
+    posStart = posStart_f;
+}
+
+
+
+//--------------------------------
+//---------- showString ----------
+//--------------------------------
+//function that displays a given string on the display
+void handledDisplay::showString(const char * buf, uint8_t pos_f){
+    //calculate actual absolute position
+    posCurrent = posStart + pos_f;
+    //copy the desired string
+    strcpy(strOn, buf);
+    //exit blinking mode
+    if (mode == displayMode::BLINK_STRINGS){
+        mode = displayMode::NORMAL;
+        ESP_LOGI(TAG, "pos:%i - disable blink strings mode -> normal mode str='%s'", posStart, strOn);
+    }
+    handle(); //draws the text depending on mode
+}
+
+
+
+//TODO: blinkStrings() and blink() are very similar - can be optimized?
+//only difficulty currently is the reset behaivor of blinkStrings through showString (blink does not reset)
+
+//----------------------------------
+//---------- blinkStrings ----------
+//----------------------------------
+//function switches between two strings in a given interval
+void handledDisplay::blinkStrings(const char * strOn_f, const char * strOff_f, uint32_t msOn_f, uint32_t msOff_f){
+    //copy/update variables
+    strcpy(strOn, strOn_f);
+    strcpy(strOff, strOff_f);
+    msOn = msOn_f;
+    msOff = msOff_f;
+    //if changed to blink mode just now:
+    if (mode != displayMode::BLINK_STRINGS) {
+        //switch mode
+        ESP_LOGI(TAG, "pos:%i - toggle blink strings mode on/off=%d/%d stings='%s'/'%s'", posStart, msOn, msOff, strOn, strOff);
+        mode = displayMode::BLINK_STRINGS;
+        //start with on state
+        state = true;
+        timestampOn = esp_log_timestamp();
+    }
+    //run handle function for display update
+    handle();
+}
+
+
+
+//-------------------------------
+//------------ blink ------------
+//-------------------------------
+//function triggers certain count and interval of off durations
+void handledDisplay::blink(uint8_t count_f, uint32_t msOn_f, uint32_t msOff_f, const char * strOff_f) {
+    //copy/update parameters
+    count = count_f;
+    msOn = msOn_f;
+    msOff = msOff_f;
+    strcpy(strOff, strOff_f);
+    //FIXME this strings length must be dynamic depending on display size (posEnd - posStart) -> otherwise overwrites next segments if other display size or start pos
+    //if changed to blink mode just now:
+    if (mode != displayMode::BLINK) {
+        //set to blink mode
+        mode = displayMode::BLINK;
+        ESP_LOGI(TAG, "pos:%i - start blinking: count=%i  on/off=%d/%d sting='%s'",posStart, count, msOn, msOff, strOff);
+        //start with off state
+        state = false;
+        timestampOff = esp_log_timestamp();
+    }
+    //run handle function for display update
+    handle();
+}
+
+
+
+//--------------------------------
+//------------ handle ------------
+//--------------------------------
+//function that handles time based modes
+//writes text to the 7 segment display depending on the current mode
+void handledDisplay::handle() {
+    switch (mode){
+        case displayMode::NORMAL:
+            //daw given string
+            max7219_draw_text_7seg(&dev, posCurrent, strOn);
+            break;
+
+        case displayMode::BLINK:
+        case displayMode::BLINK_STRINGS:
+            //--- define state on/off ---
+            if (state == true){ //display in ON state
+                if (esp_log_timestamp() - timestampOn > msOn){
+                    state = false;
+                    timestampOff = esp_log_timestamp();
+                    //decrement remaining counts in BLINK mode each cycle
+                    if (mode == displayMode::BLINK) count--;
+                }
+            } else { //display in OFF state
+                if (esp_log_timestamp() - timestampOff > msOff) {
+                    state = true;
+                    timestampOn = esp_log_timestamp();
+                }
+            }
+            //--- draw text of current state ---
+            if (state) {
+                max7219_draw_text_7seg(&dev, posStart, strOn);
+            } else {
+                max7219_draw_text_7seg(&dev, posStart, strOff);
+            }
+
+            //--- check finished condition in BLINK mode ---
+            if (mode == displayMode::BLINK){
+                if (count == 0) {
+                    mode = displayMode::NORMAL;
+                    ESP_LOGI(TAG, "pos:%i - finished blinking -> normal mode", posStart);
+                }
+            }
+            break;
+    }
+}

main/display.hpp

@@ -0,0 +1,65 @@
+#pragma once
+extern "C"
+{
+#include <stdio.h>
+#include <freertos/FreeRTOS.h>
+#include <freertos/task.h>
+#include <esp_idf_version.h>
+#include "freertos/queue.h"
+#include "esp_system.h"
+#include "esp_log.h"
+#include "driver/adc.h"
+
+#include <max7219.h>
+#include "rotary_encoder.h"
+}
+#include <cstring>
+
+
+#include "config.hpp"
+
+//function for initializing the display using configuration from macros in config.hpp
+max7219_t display_init();
+
+//show welcome message on the entire display
+void display_ShowWelcomeMsg(max7219_t displayDevice);
+
+enum class displayMode {NORMAL, BLINK_STRINGS, BLINK};
+
+class handledDisplay {
+    public:
+        //--- constructor ---
+        //TODO add posMax to prevent writing in segments of other instance
+        handledDisplay(max7219_t displayDevice, uint8_t posStart);
+
+        //--- methods ---
+        void showString(const char * buf, uint8_t pos = 0);
+        //function switches between two strings in a given interval
+        void blinkStrings(const char * strOn, const char * strOff, uint32_t msOn, uint32_t msOff);
+        //triggers certain count of blinking between currently shown string and off or optional certain string
+        void blink(uint8_t count, uint32_t msOn, uint32_t msOff, const char * strOff = "        ");
+        //function that handles time based modes and writes text to display
+        void handle(); //has to be run regularly when blink method is used
+
+        //TODO: blinkStrings and blink are very similar - optimize?
+        //TODO: add 'scroll string' method
+
+    private:
+
+        //--- variables ---
+        //config
+        max7219_t dev;
+        uint8_t posStart; //absolute position this display instance starts (e.g. multiple or very long 7 segment display)
+        uint8_t posCurrent;
+
+        displayMode mode = displayMode::NORMAL;
+        //blink modes
+        uint8_t count = 0;
+        char strOn[20];
+        char strOff[20];
+        bool state = false;
+        uint32_t msOn;
+        uint32_t msOff;
+        uint32_t timestampOn;
+        uint32_t timestampOff;
+};

main/main.c

@@ -1,191 +0,0 @@
-#include <stdio.h>
-#include <freertos/FreeRTOS.h>
-#include <freertos/task.h>
-#include <esp_idf_version.h>
-#include "freertos/queue.h"
-#include "esp_system.h"
-#include "esp_log.h"
-
-#include <max7219.h>
-#include "rotary_encoder.h"
-
-//--------------------------
-//----- display config -----
-//--------------------------
-#if ESP_IDF_VERSION < ESP_IDF_VERSION_VAL(4, 0, 0)
-#define HOST    HSPI_HOST
-#else
-#define HOST    SPI2_HOST
-#endif
-#define DISPLAY_PIN_NUM_MOSI 23
-#define DISPLAY_PIN_NUM_CLK 18
-#define DISPLAY_PIN_NUM_CS 21
-#define DISPLAY_DELAY 2000
-
-//--------------------------
-//----- encoder config -----
-//--------------------------
-#define TAG "app"
-#define ROT_ENC_A_GPIO 16
-#define ROT_ENC_B_GPIO 17
-#define ENABLE_HALF_STEPS false  // Set to true to enable tracking of rotary encoder at half step resolution
-#define FLIP_DIRECTION    false  // Set to true to reverse the clockwise/counterclockwise sense
-
-#define MEASURING_ROLL_DIAMETER 44
-#define PI 3.14159265358979323846
-
-
-
-
-void task(void *pvParameter)
-{
-
-    //========================
-    //===== init encoder =====
-    //========================
-    // esp32-rotary-encoder requires that the GPIO ISR service is installed before calling rotary_encoder_register()
-    ESP_ERROR_CHECK(gpio_install_isr_service(0));
-
-    // Initialise the rotary encoder device with the GPIOs for A and B signals
-    rotary_encoder_info_t info = { 0 };
-    ESP_ERROR_CHECK(rotary_encoder_init(&info, ROT_ENC_A_GPIO, ROT_ENC_B_GPIO));
-    ESP_ERROR_CHECK(rotary_encoder_enable_half_steps(&info, ENABLE_HALF_STEPS));
-#ifdef FLIP_DIRECTION
-    ESP_ERROR_CHECK(rotary_encoder_flip_direction(&info));
-#endif
-
-    // Create a queue for events from the rotary encoder driver.
-    // Tasks can read from this queue to receive up to date position information.
-    QueueHandle_t event_queue = rotary_encoder_create_queue();
-    ESP_ERROR_CHECK(rotary_encoder_set_queue(&info, event_queue));
-
-
-
-
-    //========================
-    //===== init display =====
-    //========================
-    // Configure SPI bus
-    spi_bus_config_t cfg = {
-       .mosi_io_num = DISPLAY_PIN_NUM_MOSI,
-       .miso_io_num = -1,
-       .sclk_io_num = DISPLAY_PIN_NUM_CLK,
-       .quadwp_io_num = -1,
-       .quadhd_io_num = -1,
-       .max_transfer_sz = 0,
-       .flags = 0
-    };
-    ESP_ERROR_CHECK(spi_bus_initialize(HOST, &cfg, 1));
-
-    // Configure device
-    max7219_t dev = {
-       .cascade_size = 1,
-       .digits = 8,
-       .mirrored = true
-    };
-    ESP_ERROR_CHECK(max7219_init_desc(&dev, HOST, MAX7219_MAX_CLOCK_SPEED_HZ, DISPLAY_PIN_NUM_CS));
-
-    ESP_ERROR_CHECK(max7219_init(&dev));
-
-    //0...15
-    ESP_ERROR_CHECK(max7219_set_brightness(&dev, 12));
-
-
-
-    char buf[10]; // 8 digits + decimal point + \0
-    int32_t distance_mm = 0;
-
-    //display startup message
-        max7219_clear(&dev);
-        max7219_draw_text_7seg(&dev, 0, "ABCDEFGH");
-        printf("showing startup message...");
-        vTaskDelay(pdMS_TO_TICKS(1000));
-
-
-        //===== loop =====
-        while (1)
-        {
-
-
-            vTaskDelay(pdMS_TO_TICKS(10)); //limit processing of events
-
-
-            // Wait for incoming events on the event queue.
-            rotary_encoder_event_t event = { 0 };
-            if (xQueueReceive(event_queue, &event, 1000 / portTICK_PERIOD_MS) == pdTRUE)
-            {
-                ESP_LOGI(TAG, "Event: position %d, direction %s", event.state.position,
-                        event.state.direction ? (event.state.direction == ROTARY_ENCODER_DIRECTION_CLOCKWISE ? "CW" : "CCW") : "NOT_SET");
-
-
-                //--- calculate distalce ---
-                distance_mm = event.state.position * (MEASURING_ROLL_DIAMETER * PI / 600); //TODO dont calculate constant factor every time
-                //--- show current position on display ---
-                //sprintf(buf, "%08d", event.state.position);
-                //--- show current distance in cm on display ---
-                sprintf(buf, "%06.1f cm", (float)distance_mm/10);
-                //printf("float num\n");
-                max7219_clear(&dev);
-                max7219_draw_text_7seg(&dev, 0, buf);
-            }
-            else //no event for 1s
-            {
-                // Poll current position and direction
-                rotary_encoder_state_t state = { 0 };
-                ESP_ERROR_CHECK(rotary_encoder_get_state(&info, &state));
-                ESP_LOGI(TAG, "Poll: position %d, direction %s", state.position,
-                        state.direction ? (state.direction == ROTARY_ENCODER_DIRECTION_CLOCKWISE ? "CW" : "CCW") : "NOT_SET");
-
-            }
-        }
-}
-
-
-
-
-
-
-//display test
-    //float count = 0;
-
-//        printf("Display cycle\n");
-//
-//        max7219_clear(&dev);
-//        max7219_draw_text_7seg(&dev, 0, "12345678");
-//        printf("num");
-//        vTaskDelay(pdMS_TO_TICKS(DISPLAY_DELAY));
-//
-//        max7219_clear(&dev);
-//        max7219_draw_text_7seg(&dev, 0, "ABCDEFGH");
-//        printf("text");
-//        vTaskDelay(pdMS_TO_TICKS(DISPLAY_DELAY));
-//
-//
-//        if (count > 20){
-//            count = 0;
-//        } else {
-//            count += 0.005;
-//        }
-//
-//        sprintf(buf, "%06.3f m", count);
-//        //printf("float num\n");
-//        max7219_clear(&dev);
-//        max7219_draw_text_7seg(&dev, 0, buf);
-//        vTaskDelay(pdMS_TO_TICKS(10));
-//
-   //     max7219_clear(&dev);
-   //     sprintf(buf, "%08x", 12345678);
-   //     printf("num\n");
-   //     max7219_draw_text_7seg(&dev, 0, buf);
-   //     vTaskDelay(pdMS_TO_TICKS(DISPLAY_DELAY));
-
-
-//    }
-//}
-
-void app_main()
-{
-    xTaskCreate(task, "task", configMINIMAL_STACK_SIZE * 3, NULL, 5, NULL);
-}
-
-

main/main.cpp

@@ -0,0 +1,92 @@
+extern "C"
+{
+#include <stdio.h>
+#include <freertos/FreeRTOS.h>
+#include <freertos/task.h>
+#include <esp_idf_version.h>
+#include "freertos/queue.h"
+#include "esp_system.h"
+#include "esp_log.h"
+#include "driver/adc.h"
+}
+
+#include "config.hpp"
+#include "control.hpp"
+#include "buzzer.hpp"
+#include "switchesAnalog.hpp"
+
+
+//=================================
+//=========== functions ===========
+//=================================
+//--- configure output ---
+//function to configure gpio pin as output
+void gpio_configure_output(gpio_num_t gpio_pin){
+    gpio_pad_select_gpio(gpio_pin);
+    gpio_set_direction(gpio_pin, GPIO_MODE_OUTPUT);
+}
+
+
+//--- init gpios ---
+void init_gpios(){
+    //--- outputs ---
+    //4x stepper mosfets
+    gpio_configure_output(GPIO_VFD_FWD);
+    gpio_configure_output(GPIO_VFD_D0);
+    gpio_configure_output(GPIO_VFD_D1);
+    gpio_configure_output(GPIO_VFD_REV);
+    //gpio_configure_output(GPIO_VFD_D2); only used with 7.5kw vfd
+    //2x power mosfets
+    gpio_configure_output(GPIO_MOS1); //mos1
+    gpio_configure_output(GPIO_LAMP); //llamp (mos2)
+    //onboard relay and buzzer
+    gpio_configure_output(GPIO_RELAY);
+    gpio_configure_output(GPIO_BUZZER);
+    //5v regulator
+    gpio_configure_output(GPIO_NUM_17);
+
+    //--- inputs ---
+    //initialize and configure ADC
+    adc1_config_width(ADC_WIDTH_BIT_12); //=> max resolution 4096
+    adc1_config_channel_atten(ADC_CHANNEL_POTI, ADC_ATTEN_DB_11); //max voltage
+}
+
+
+
+//======================================
+//============ buzzer task =============
+//======================================
+void task_buzzer( void * pvParameters ){
+    ESP_LOGI("task_buzzer", "Start of buzzer task...");
+        //run function that waits for a beep events to arrive in the queue
+        //and processes them
+        buzzer.processQueue();
+}
+
+
+
+//======================================
+//=========== main function ============
+//======================================
+extern "C" void app_main()
+{
+    //init outputs
+    init_gpios();
+
+    //enable 5V volate regulator
+    gpio_set_level(GPIO_NUM_17, 1);
+
+    //define loglevel
+    esp_log_level_set("*", ESP_LOG_INFO);
+    esp_log_level_set("buzzer", ESP_LOG_ERROR);
+    esp_log_level_set("switches-analog", ESP_LOG_WARN);
+    esp_log_level_set("control", ESP_LOG_INFO);
+
+    //create task for controlling the machine
+    xTaskCreate(task_control, "task_control", configMINIMAL_STACK_SIZE * 3, NULL, 5, NULL);
+    //create task for handling the buzzer
+    xTaskCreate(&task_buzzer, "task_buzzer", 2048, NULL, 2, NULL);
+
+    //beep at startup
+    buzzer.beep(3, 70, 50);
+}

main/switchesAnalog.cpp

@@ -0,0 +1,103 @@
+#include "switchesAnalog.hpp"
+
+#define CHECK_BIT(var,pos) (((var)>>(pos)) & 1) //TODO duplicate code: same macro already used in vfd.cpp
+
+
+
+
+//=====================
+//===== Variables =====
+//=====================
+static const char *TAG = "switches-analog"; //tag for logging
+int diffMin = 4095;
+int adcValue;
+int match_index = 0;
+
+//array that describes voltages for all combinations of the 4 inputs
+const int lookup_voltages[] = {
+    //ADC, S3 S2 S1 S0
+    4095, //0000
+    3780, //0001
+    3390, //0010
+    3040, //0011
+    2760, //0100
+    2542, //0101
+    2395, //0110
+    2225, //0111
+    1964, //1000
+    1845, //1001
+    1762, //1010
+    1664, //1011
+    1573, //1100
+    1485, //1101
+    1432, //1110
+    1363  //1111
+};
+
+
+
+
+//===========================
+//===== handle function =====
+//===========================
+//handle demuxing of 4 switches from 1 adc (has to be run repeatedly)
+void handle(){
+    //read current voltage
+    adcValue = gpio_readAdc(ADC_CHANNEL_4SW_TO_ANALOG);
+    ESP_LOGI(TAG, "voltage read: %d", adcValue);
+
+    //find closest match in lookup table
+    diffMin = 4095; //reset diffMin each run
+    for (int i=0; i<16; i++){
+        int diff = fabs(adcValue - lookup_voltages[i]);
+        if (diff < diffMin){
+            diffMin = diff;
+            match_index = i;
+        }
+    }
+
+    //get bool values for each input from matched index
+    bool s0 = CHECK_BIT(match_index, 0);
+    bool s1 = CHECK_BIT(match_index, 1);
+    bool s2 = CHECK_BIT(match_index, 2);
+    bool s3 = CHECK_BIT(match_index, 3);
+    //bool s1 = ((match_index & 0b1000) == 0b1000);
+    //bool s2 = ((match_index & 0b0100) == 0b0100);
+    //bool s3 = ((match_index & 0b0010) == 0b0010);
+    //bool s4 = ((match_index & 0b0001) == 0b0001);
+
+
+    //log results
+    ESP_LOGI(TAG, "adcRead: %d, closest-match: %d, diff: %d, index: %d, switches: %d%d%d%d",
+            adcValue, lookup_voltages[match_index], diffMin, match_index, (int)s3, (int)s2, (int)s1, (int)s0);
+
+
+}
+
+
+
+//====================
+//===== getState =====
+//====================
+//get state of certain switch (0-3)
+bool switchesAnalog_getState(int swNumber){
+    //run handle function to obtain all current input states
+    handle();
+    //get relevant bit
+    bool state = CHECK_BIT(match_index, swNumber);
+    ESP_LOGI(TAG, "returned state of switch No. %d = %i", swNumber, (int)state);
+    return state;
+}
+
+bool switchesAnalog_getState_sw0(){
+    return switchesAnalog_getState(0);
+}
+bool switchesAnalog_getState_sw1(){
+    return switchesAnalog_getState(1);
+}
+bool switchesAnalog_getState_sw2(){
+    return switchesAnalog_getState(2);
+}
+bool switchesAnalog_getState_sw3(){
+    return switchesAnalog_getState(3);
+}

main/switchesAnalog.hpp

@@ -0,0 +1,21 @@
+#pragma once
+extern "C"
+{
+#include <stdio.h>
+#include <freertos/FreeRTOS.h>
+#include "esp_log.h"
+#include "driver/adc.h"
+#include <math.h>
+}
+
+#include "config.hpp"
+#include "gpio_adc.hpp"
+
+
+//get current state of certain switch
+bool switchesAnalog_getState(int swNumber);
+
+bool switchesAnalog_getState_sw0();
+bool switchesAnalog_getState_sw1();
+bool switchesAnalog_getState_sw2();
+bool switchesAnalog_getState_sw3();

main/vfd.cpp

@@ -0,0 +1,114 @@
+#include "vfd.hpp"
+
+#define CHECK_BIT(var,pos) (((var)>>(pos)) & 1)
+
+const char* vfd_directionStr[2] = {"FWD", "REV"};
+static const char *TAG = "vfd";
+uint8_t level = 0; //current speed level
+bool state = false; //current state
+vfd_direction_t direction = FWD; //current direction
+
+
+//=============================
+//========= setState ==========
+//=============================
+void vfd_setState(bool stateNew, vfd_direction_t directionNew){
+    //only proceed and send log output when state or direction actually changed
+    if ( state == stateNew && direction == directionNew ) {
+        //already at target state and target direction -> do nothing
+        return;
+    }
+
+    //log old and new state
+    ESP_LOGI(TAG, "CHANGING vfd state from: %i %s", (int)state, vfd_directionStr[(int)direction]);
+    ESP_LOGI(TAG, "CHANGING vfd state   to: %i %s", (int)stateNew, vfd_directionStr[(int)directionNew]);
+    //update stored state
+    state = stateNew;
+    direction = directionNew;
+
+    //turn motor on/off with target direction
+    if (state == true) {
+        switch (direction) {
+            case FWD:
+                gpio_set_level(GPIO_VFD_REV, 0);
+                gpio_set_level(GPIO_VFD_FWD, 1);
+                break;
+            case REV:
+                gpio_set_level(GPIO_VFD_FWD, 0);
+                gpio_set_level(GPIO_VFD_REV, 1);
+                break;
+        }
+    } else {
+        gpio_set_level(GPIO_VFD_FWD, 0);
+        gpio_set_level(GPIO_VFD_REV, 0);
+    }
+}
+
+
+
+//=============================
+//======= setSpeedLevel =======
+//=============================
+void vfd_setSpeedLevel(uint8_t levelNew){
+    //set speed level of VFD
+
+    //only proceed and send log output when level is actually changed
+    if (level == levelNew) {
+        //already at target level -> nothing todo
+        return;
+    }
+
+    //log change
+    ESP_LOGI(TAG, "CHANGING speed level from %i to %i", level, levelNew);
+    //update stored level
+    level = levelNew;
+
+    //bit:2  1  0
+    //lvl D2 D1 D0  Hz
+    //0   0  0  0   default
+    //1   0  0  1   1
+    //2   0  1  0   3
+    //3   0  1  1   9
+    //4   1  0  0   16
+    //5   1  0  1   25
+    //6   1  1  0   50
+    //7   1  1  1   70
+
+    //limit to 7
+    if (level > 3) {
+        level = 3;
+    }
+
+    //variables for logging the pin state
+    //bool D0, D1, D2;
+    bool D0, D1;
+
+    //set output state according to corresponding bit state
+    if CHECK_BIT(level, 0) {
+        D0 = true;
+        gpio_set_level(GPIO_VFD_D0, 1);        
+    } else {
+        D0 = false;
+        gpio_set_level(GPIO_VFD_D0, 0);        
+    }
+        
+    if CHECK_BIT(level, 1) {
+        D1 = true;
+        gpio_set_level(GPIO_VFD_D1, 1);        
+    } else {
+        D1 = false;
+        gpio_set_level(GPIO_VFD_D1, 0);        
+    }
+
+//    if CHECK_BIT(level, 2) {
+//        D2 = true;
+//        gpio_set_level(GPIO_VFD_D2, 1);        
+//    } else {
+//        D2 = false;
+//        gpio_set_level(GPIO_VFD_D2, 0);        
+//    }
+
+    //log pin state
+    //ESP_LOGI(TAG, " - pin state: D2=%i, D1=%i, D0=%i", (int)D2, (int)D1, (int)D0);
+    ESP_LOGI(TAG, " - pin state: D1=%i, D0=%i", (int)D1, (int)D0);
+}

main/vfd.hpp

@@ -0,0 +1,23 @@
+#pragma once
+extern "C"
+{
+#include <stdio.h>
+#include <freertos/FreeRTOS.h>
+#include <freertos/task.h>
+#include "freertos/queue.h"
+#include "esp_system.h"
+#include "esp_log.h"
+}
+
+#include "config.hpp"
+
+//enum defining motor direction
+typedef enum vfd_direction_t {FWD, REV} vfd_direction_t;
+//strubg array to be able to log direction state as string
+extern const char* vfd_directionStr[2];
+
+//function for setting the state and optional direction of the motor: on/off, FWD/REV (default FWD)
+void vfd_setState(bool stateNew, vfd_direction_t direction = FWD);
+
+//function for setting the speed level (0-3)
+void vfd_setSpeedLevel(uint8_t levelNew = 0);

pcb/4swToAdc.kicad_prl

@@ -0,0 +1,75 @@
+{
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+    "active_layer_preset": "",
+    "auto_track_width": true,
+    "hidden_nets": [],
+    "high_contrast_mode": 0,
+    "net_color_mode": 1,
+    "opacity": {
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+      "tracks": 1.0,
+      "vias": 1.0,
+      "zones": 0.6
+    },
+    "ratsnest_display_mode": 0,
+    "selection_filter": {
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+      "footprints": true,
+      "graphics": true,
+      "keepouts": true,
+      "lockedItems": true,
+      "otherItems": true,
+      "pads": true,
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+      35,
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+    ],
+    "visible_layers": "fffffff_ffffffff",
+    "zone_display_mode": 0
+  },
+  "meta": {
+    "filename": "4-switches-to-adc.kicad_prl",
+    "version": 3
+  },
+  "project": {
+    "files": []
+  }
+}

pcb/4swToAdc.kicad_pro

@@ -0,0 +1,294 @@
+{
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+  },
+  "boards": [],
+  "cvpcb": {
+    "equivalence_files": []
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+      "bus_entry_needed": "error",
+      "bus_label_syntax": "error",
+      "bus_to_bus_conflict": "error",
+      "bus_to_net_conflict": "error",
+      "different_unit_footprint": "error",
+      "different_unit_net": "error",
+      "duplicate_reference": "error",
+      "duplicate_sheet_names": "error",
+      "extra_units": "error",
+      "global_label_dangling": "warning",
+      "hier_label_mismatch": "error",
+      "label_dangling": "error",
+      "lib_symbol_issues": "warning",
+      "multiple_net_names": "warning",
+      "net_not_bus_member": "warning",
+      "no_connect_connected": "warning",
+      "no_connect_dangling": "warning",
+      "pin_not_connected": "error",
+      "pin_not_driven": "error",
+      "pin_to_pin": "warning",
+      "power_pin_not_driven": "error",
+      "similar_labels": "warning",
+      "unannotated": "error",
+      "unit_value_mismatch": "error",
+      "unresolved_variable": "error",
+      "wire_dangling": "error"
+    }
+  },
+  "libraries": {
+    "pinned_footprint_libs": [],
+    "pinned_symbol_libs": []
+  },
+  "meta": {
+    "filename": "4-switches-to-adc.kicad_pro",
+    "version": 1
+  },
+  "net_settings": {
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+        "clearance": 0.2,
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+        "diff_pair_width": 0.2,
+        "line_style": 0,
+        "microvia_diameter": 0.3,
+        "microvia_drill": 0.1,
+        "name": "Default",
+        "pcb_color": "rgba(0, 0, 0, 0.000)",
+        "schematic_color": "rgba(0, 0, 0, 0.000)",
+        "track_width": 0.25,
+        "via_diameter": 0.8,
+        "via_drill": 0.4,
+        "wire_width": 6.0
+      }
+    ],
+    "meta": {
+      "version": 2
+    },
+    "net_colors": null
+  },
+  "pcbnew": {
+    "last_paths": {
+      "gencad": "",
+      "idf": "",
+      "netlist": "",
+      "specctra_dsn": "",
+      "step": "",
+      "vrml": ""
+    },
+    "page_layout_descr_file": ""
+  },
+  "schematic": {
+    "annotate_start_num": 0,
+    "drawing": {
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+      "default_text_size": 50.0,
+      "field_names": [],
+      "intersheets_ref_own_page": false,
+      "intersheets_ref_prefix": "",
+      "intersheets_ref_short": false,
+      "intersheets_ref_show": false,
+      "intersheets_ref_suffix": "",
+      "junction_size_choice": 3,
+      "label_size_ratio": 0.375,
+      "pin_symbol_size": 25.0,
+      "text_offset_ratio": 0.15
+    },
+    "legacy_lib_dir": "",
+    "legacy_lib_list": [],
+    "meta": {
+      "version": 1
+    },
+    "net_format_name": "",
+    "page_layout_descr_file": "",
+    "plot_directory": "",
+    "spice_adjust_passive_values": false,
+    "spice_external_command": "spice \"%I\"",
+    "subpart_first_id": 65,
+    "subpart_id_separator": 0
+  },
+  "sheets": [
+    [
+      "0534e379-8bf0-4abf-a148-fc91b6440529",
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+    ]
+  ],
+  "text_variables": {}
+}

pcb/4swToAdc.kicad_sch

@@ -0,0 +1,580 @@
+(kicad_sch (version 20211123) (generator eeschema)
+
+  (uuid 0534e379-8bf0-4abf-a148-fc91b6440529)
+
+  (paper "A4")
+
+  (lib_symbols
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sdkconfig

@@ -721,10 +721,10 @@ CONFIG_LOG_DEFAULT_LEVEL_INFO=y
 # CONFIG_LOG_DEFAULT_LEVEL_DEBUG is not set
 # CONFIG_LOG_DEFAULT_LEVEL_VERBOSE is not set
 CONFIG_LOG_DEFAULT_LEVEL=3
-CONFIG_LOG_MAXIMUM_EQUALS_DEFAULT=y
+# CONFIG_LOG_MAXIMUM_EQUALS_DEFAULT is not set
 # CONFIG_LOG_MAXIMUM_LEVEL_DEBUG is not set
-# CONFIG_LOG_MAXIMUM_LEVEL_VERBOSE is not set
-CONFIG_LOG_MAXIMUM_LEVEL=3
+CONFIG_LOG_MAXIMUM_LEVEL_VERBOSE=y
+CONFIG_LOG_MAXIMUM_LEVEL=5
 CONFIG_LOG_COLORS=y
 CONFIG_LOG_TIMESTAMP_SOURCE_RTOS=y
 # CONFIG_LOG_TIMESTAMP_SOURCE_SYSTEM is not set